• Title/Summary/Keyword: Modular Unit

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A fundamental study for applying of Unit modular housing production system in the domestic (국내 유닛 모듈러(Unit Modular) 주택생산시스템 적용을 위한 기반 구축에 관한 연구)

  • Lee, Du-Heon;Kim, Kyoon-Tai
    • Korean Journal of Construction Engineering and Management
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    • v.14 no.5
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    • pp.3-11
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    • 2013
  • The government has made a lot of efforts to realize 'low-carbon green growth', one of the national policy agendas, throughout the whole industries. The construction sector is not an exception, and technological developments are active to reduce energy consumption and greenhouse gas emission. In particular, buildings occupy more than 20% of the total national energy consumptions. Thus, it can be said that increasing energy efficiency of the residential buildings and reducing CO2 emission are the urgent national agenda. Moreover, as ordinary people find it more and more difficult to get a lease on housing, which has become an important social issue recently, a housing production system that can actively respond to market demands is in urgent need. To build an eco-friendly system that can maximize efficiency in construction, this study attempts to examine and analyze the modular housing production system in the county and to find its problems. By suggesting the ways to improve the system, it aims to prepare for the base to revitalize the unit modular housing production system.

Suggestions for Quality Management through Analysis of Construction Process of Multi-layer Modular Housing (적층식 모듈러주택의 시공 프로세스 분석을 통한 품질관리 중점사항 제안)

  • Sohn, Jeong Rak;Lee, Dong Gun;Bang, Jong Dae;Kim, Jin Won
    • Land and Housing Review
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    • v.10 no.3
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    • pp.67-75
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    • 2019
  • The modular construction means that more than 70% of the parts such as walls, windows, electrical wiring, facility piping, bathrooms, and kitchen appliances are pre-assembled at the factory and transported to the site. It is possible to shorten the construction period than general construction work and to secure high quality through modular mass production since the modular construction works in the field at the same time as the modular production. However, there are only four domestic modular manufacturers, and each company's modular components and construction methods are different, so it is necessary to standardize them. Therefore, this study investigated the construction process centering on the stacking method of modular housing construction work applied to D site in Cheonan-si, and proposed the key points of quality management by construction stage. As the project was conducted as a pilot project for government R&D projects, some differences may occur from general modular housing construction. However, the construction process and quality control focus of each unit box type modular house analyzed in this study can be used as basic data in the future of modular housing construction. In addition, the results of this study can be used to establish construction standards, such as the development of checklists and establishment of standard processes.

Structural Performance of the Modular System with Fully Restrained Moment Connections using Ceiling Bracket (천장 브래킷을 이용한 완전강접합 모듈러 시스템의 구조성능)

  • Lee, Seung-Jae;Kwak, Eui-Shin;Park, Jae-Seong;Kang, Chang-Hoon;Shon, Su-Deok
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.33 no.12
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    • pp.37-44
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    • 2017
  • Due to structural characteristics, construction costs and duration of a modular system would be saved by minimizing the schedule on the job site. As such, it is crucial to develop a connection that can guarantee stiffness while allowing for simple assembling. Particularly, the mid- to high-rise construction of the modular system necessitates the securing of the structural stability and seismic performance of multi-unit frames and connections, and thus, the stiffness of unit-assembled structures needs to be re-evaluated and designed. However, evaluating a frame consisting of slender members and reinforcing materials is a complicated process. Therefore, the present study aims to examine the structural characteristics of a modular unit connection based a method for reinforcing connection brackets and hinges while minimizing the loss of the cross section. Toward this end, the study modeled the beam-to-column connection of a modular system with the proposed connection, and produced a specimen which was used to perform a cycling loading test. The study compared the initial stiffness, the attributes of the hysteretic behavior, and the maximum flexural moment, and observed whether the model acquired the seismic performance, compared to the flexural strength of the steel moment frame connection that is required by the Korean Building Code. The test results showed that the proposed connection produced a similar initial stiffness value to that of the theoretical equation, and its maximum strength exceeded the theoretical strength. Furthermore, the model with a larger ceiling bracket showed higher seismic performance, which was further increased by the reinforcement of the plate.

Seismic Performance Evaluation of the Ceiling Bracket-type Modular System with Various Bracket Lengths and Bolt Types (천장 브래킷형 모듈러 시스템의 브래킷 길이와 볼트에 따른 내진성능평가)

  • Kwak, Eui-Shin;Kang, Chang-Hoon;Shon, Su-Deok;Lee, Seung-Jae
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.4
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    • pp.25-33
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    • 2018
  • In regard to modular systems, new methods, as well as middle and high-story unit design ideas, are currently being studied. These studies need to focus on the enhanced stiffness and seismic performance of these connections, and see that the development of fully restrained moment connections can improve the seismic performance. For this reason, this study evaluates the performance of the connections of the ceiling bracket-typed modular system through repeated loading tests and analyses. In order to compare them with these modular units, new unit specimens with the bracket connection being different from that of the traditional modular unit specimens were designed, and the results of repeated loading tests were analyzed. In the traditional units, the structural performances of both welding connection and bolt connection were evaluated. In regard to the testing results, the initial stiffness of the hysteresis curve was compared with the theoretical initial stiffness, and the features of all specimens were also analyzed with regard to the maximum moment. In addition, the test results were examined with regard to the connection flexural strength of the steel special moment frame specified under the construction criteria KBC2016. The connections, which were proposed in the test results, were found to be fully restrained moment connections for designing strong column-weak beams and meeting the requirements of seismic performance of special moment frames.

Cyclic Loading Test and an Analytical Evaluation of the Modular System with Bracket-typed Fully Restrained Moment Connections (브래킷형 완전강접합 모듈러 시스템의 반복가력실험과 해석적 평가)

  • Park, Jae-Seong;Kang, Chang-Hoon;Shon, Su-Deok;Lee, Seung-Jae
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.3
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    • pp.19-28
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    • 2018
  • Key factors that ensure competitiveness of modular unit include consistent high quality and connection condition that ensures high structural performance while minimizing the overall scale of the on-site process. However, it is difficult to evaluate the structural performance of the connection of modular unit, and its structural analysis and design method can be different depending on the connection to its development, which affects the seismic performance of its final design. In particular, securing the seismic performance is the key to designing modular systems of mid-to-high-rise structure. In this paper, therefore, the seismic performance of the modular system with bracket-typed fully restrained moment connections according to stiffness and the shapes of various connection members was evaluated through experimental and analytical methods. To verify the seismic performance, a cyclic loading test of the connection joint of the proposed modular system was conducted. As a result of this study, theoretical values and experimental results were compared with the initial stiffness, hysteresis behavior and maximum bending moment of the modular system. Also, the connection joint was modeled, using the commercial program ANSYS, which was then followed by finite element analysis of the system. According to the results of the experiment, the maximum resisting force of the proposed connection exceeded the theoretical parameters, which indicated that a rigid joint structural performance could be secured. These results almost satisfied the criteria for connection bending strength of special moment frame listed on KBC2016.

The Practical Application of Modular Construction for Residential Facilities (주거시설로서 모듈러건축 활용화 방안)

  • Kim, Ji-Hyeon;Park, Il-Min
    • Journal of the Korean housing association
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    • v.24 no.3
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    • pp.19-26
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    • 2013
  • The purpose of this research is to provide basic data for the promotion strategy to activate modular construction system as residential facilities, through a study on the architectural planning, institutions and policies and research on connection details, for the use as residential facilities of the modular construction that is not actively supplied for the general residential facilities. As a result, I suggest sample model plan of domestic and foreign case analysis and characteristic of modular construction and practical application of modular construction for Residential Facilities. Owing to many advantages including short construction period structural stability and economic benefits, modular construction is expected to play a role as residential alternative of socially controversial affordable housing and weekend homes, and potential housing shortage after reunification; and to contribute to the development of design automation and industrialized constructions. Though Korea is still lacking development of the system that meets the domestic context, if supported by ongoing researches on the development of construction methods, materials and details, the settlement of appropriate modular residential facilities to suit the national situation will serve a possible alternative solution for many housing and environmental problems.

Job Training and Safety Education for Modular Construction using Virtual Reality

  • Choi, Hyeongho;Chae, Jeonghyeun;Kang, Youngcheol
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.5
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    • pp.63-72
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    • 2023
  • This study investigates the virtual reality (VR) simulation to train construction workers for modular construction. Recently, the construction industry has been experiencing a growing demand for modular construction due to a shortage of labors and an increasing social need for safety. While the demand for modular construction has been increasing, construction labors suffer a basic knowledge regarding modular construction. The users of the simulation, developed by Unity program and Oculus Quest 2, experience the removal of hazardous elements at the location whether the modular unit suspended by a crane is lowered, the lowering and assembly of units through crane operation, and the fall from the roof which is the most frequent accidents in modular construction. The simulation was tested by 15 subjects. The effectiveness of the education was measured through a survey on self-efficacy, perceived usefulness, usability, and presence. It was found that the VR training is suitable for educating on the modular construction activities and safety issues related to them. This study also found that perceived usefulness is the factor that has the greatest impact on self-efficacy. This study can contribute to resolving the labor education issues for the deployment of modular construction.

Establishment of Standard Construction Process of the Infill Modular Construction System (인필 모듈러 건설시스템의 표준 시공프로세스 구축)

  • Kim, Chang-Han;Jung, Chan-Woo;Kim, Hyeong-Su;Hwang, Hyun-Jun;Han, Jae-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.245-246
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    • 2012
  • Lately the Infill Modular Construction System which meets the domestic standards about the structure and fireproof performance and which is applied to the remodeling techniques is being emphasized. In order to introduce the Infill Modular Construction System to domestic market successfully, the development of insufficient element technologies and systematic analysis of process should be preceded. This research aims to establish of Standard Construction Process, as advanced research for the settlement of the Infill Modular Construction System. As advanced research for the activation of the Infill Modular Construction System, this research aims to develop Infill Unit Module's mobile device. This is expected to improve work efficiency. In addition organizing optimized Standard Construction Process by steady work analysis and improvement is being planned.

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Development of a Korean Modular Housing Construction Scenario (한국형 모듈러 주택 시공의 시나리오 개발)

  • Kim, Kyoon-Tai;Kim, Chang-Han;Lee, Du-Heon;Lee, Young-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05b
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    • pp.81-83
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    • 2011
  • A modular house is a house that is assembled on-site from modularized units. As such units are manufactured in a factory, the construction period is reduced, resources are recycled, and quality is improved. However, the construction technique applied to conventional modular houses has not overcome certain structural restrictions, as it is currently used to build houses less than 4 stories in height, which means that it lacks economic feasibility. For this reason, this research aims to develop a scenario of a construction method for Korean modular housing that can be applied to urban-type housing higher than 12 stories. This research is expected to provide fundamental data necessary for the future development of a construction method for Korean modular housing.

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A Study on the Unit Modular System Process Application Plan (모듈러공법의 국내 적용 활성화 방안에 대한 연구)

  • Kim, Do-Min;Lim, Jae-Bok;Kim, Ju-Hyung;Kim, Jae-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.113-114
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    • 2012
  • The productivity of the construction industry is lower than other industries. Modular system is suggested to enhance the productivity of the construction industry. Modular system is a construction method which installs units manufactured in factory on site. It enables to reduce the duration and improve the quality of the constructions. However, the construction technique applied to modular system has not overcome certain structural problems. To solve the problems and motivate the application of modular system, this study propose the hybrid system which use core to resist a lateral force.

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