• Title/Summary/Keyword: Mixing analysis

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Study on the mixing performance of mixing vane grids and mixing coefficient by CFD and subchannel analysis code in a 5×5 rod bundle

  • Bin Han ;Xiaoliang Zhu;Bao-Wen Yang;Aiguo Liu;Yanyan Xi ;Lei Liu ;Shenghui Liu;Junlin Huang
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3775-3786
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    • 2023
  • Mixing Vane Grid (MVG) is one of the most important structures in fuel assembly due to its high performance in mixing the coolant and ultimately increasing Critical Heat Flux (CHF), which avoids the temperature rising suddenly of fuel rods. To evaluate the mixing performance of the MVG, a Total Diffusion Coefficient (TDC) mixing coefficient is defined in the subchannel analysis code. Conventionally, the TDC of the spacer grid is obtained from the combination of experiments and subchannel analysis. However, the processing of obtaining and determine a reasonable TDC is much challenging, it is affected by boundary conditions and MVG geometries. In is difficult to perform all the large and costing rod bundle tests. In this paper, the CFD method was applied in TDC analysis. A typical 5 × 5 MVG was simulated and validated to estimate the mixing performance of the MVG. The subchannel code was used to calculate the TDC. Firstly, the CFD method was validated from the aspect of pressure drop and lateral temperature distribution in the subchannels. Then the effect of boundary conditions including the inlet temperature, inlet velocities, heat flux ratio between hot and cold rods and the arrangement of hot and cold rods on MVG mixing and TDC were studied. The geometric effects on mixing are also carried out in this paper. The effect of vane pattern on mixing was investigated to determine which one is the best to represent the grid's mixing performance.

Analysis of impingement mixing for coating in injection mold (사출금형 안에서 코팅을 위한 충돌혼합에 관한 해석)

  • Kim, Seul-Woo;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.1-9
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    • 2019
  • In-mold Coating is a method that can simultaneously perform injection molding and surface coating in injection mold. The material used for coating is two-component polyurethane which is composed of polyol and isocyanate. L-type mixing head can be used to mix polyol and isocyanate uniformly, and inject them inside the mold cavity. The surface quality of the injection molded products by using in-mold coating depends on the mixing uniformity between main agent and hardener. In this study, flow analysis was performed to design a mixing head for uniform mixing of two-component polyurethane. Especially the effects of design parameters of mixing head on mixing uniformity and nozzle pressure were investigated. The parameters of mixing head were mixing chamber diameter, cleaning cylinder diameter, nozzle alignment angle in the horizontal and vertical direction, and cleaning piston position. It was found that optimal design values were mixing chamber diameter of 3.5 mm, cleaning cylinder diameter of 5.0 mm, nozzle horizontal/vertical alignment angles of 140°/160°, and cleaning piston position of 1.8 mm. The optimal values would be used to develop a two-component mixing head achieving an uniform mixing for in-mold coating.

Mixing Zone Analysis of Outfall Plumes in Unstratified Oceanic Environment (비성층 해양방류수역에서의 하수플륨의 혼합구역 특성분석)

  • Kang See Whan;Park Kwang Soon;Oh Byung Cheol
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.455-458
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    • 2002
  • Mixing zone characteristics of the wastewater effluents discharged from an ocean outfall have been investigated using an outfall mixing zone analysis method. This analysis was applied to Sokcho ocean outfall case and was used to simulate the concentration distribution of wastewater effluents. Hourly concentration distributions of outfall effluent discharges were averaged for the period of 15 days. The results show that near-field dilution was relatively high with the dilution of 130 for the winter season.

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Numerical Analysis Study of the Mixing Mechanism of Non-element Mixer (논 엘레멘트 믹서의 혼합 메커니즘에 관한 수치해석적 검토)

  • You, Sun Ho
    • Journal of ILASS-Korea
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    • v.20 no.1
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    • pp.1-6
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    • 2015
  • Visualization of the mixing pattern in a non-element mixer was carried out using laser induced fluorescence(LIF) to evaluate characteristics of mixer consisting of the main flow pipe and branch flow pipes. The branch flows were injected periodically with the period $T_{in}$ normal to the main flow, and rhodamine B was mixed into the most upstream branch flow to visualize mixing pattern in the main flow pipe by LIF. The length of boundary line L of the LIF image was measured. In this study, a numerical analysis was performed to identify the mixing process of the non-element mixer, and the results were compared with experimental results. Each result was almost the same. When the number of branch flows is increased, the mixing pattern became complicated and was supposed to become chaotic. The length of boundary line L increased exponentially with an increase in the number of branch flows.

CFD Analysis for Thermal Mixing in a Subcooled Water during Steam Jet Discharge (증기제트 방출시 과냉각수조 내의 열혼합 현상 CFD 해석)

  • Kang, Hyung-Seok;Song, Chul-Hwa
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.513-514
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    • 2006
  • A CFD analysis for a thermal mixing experiment during steam jet discharge was performed to develop the analysis methodology for the thermal mixing between steam and subcooled water and to find the optimized numerical method. In the CFD analysis, the steam condensation phenomena by a direct contact was modelled by the so-called condensation region model. The comparison of the CFD results with the test data showed a good agreement as a whole, but a small temperature difference was locally found at some locations. However, the commercial CFD code of CFX4.4 together with the condensation region model can simulate the thermal mixing behaviour reasonably well when a sufficient number of mesh distribution and a proper numerical method are adopted

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Optimum shape and process design of single rotor equipment for its mixing performance using finite volume method

  • Kim, Nak-Soo;Lee, Jae-Yeol
    • Korea-Australia Rheology Journal
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    • v.21 no.4
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    • pp.289-297
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    • 2009
  • We numerically analyzed flow characteristics of the polymer melt in the screw equipment using a proper modeling and investigated design parameters which have influence on the mixing performance as the capability of the screw equipment. We considered the non-Newtonian and non-isothermal flow in a single rotor equipment to investigate the mixing performance with respect to screw dimensions as shape parameter of the single rotor equipment and screw speed as process parameter. We used Bird-Carreau-Yasuda model as a viscous model of the polymer melt and the particle tracking method to investigate the mixing performance in the screw equipment and considered four mixing performance indexes: residence time distribution, deformation rate, total strain and particle standard deviation as a new mixing performance index. We compared these indexes to determine design parameters and object function. On basis of the analysis results, we carried out the optimal design by using the response surface method and design of experiments. In conclusion, the differences of results between the optimal value and numerical analysis are about 5.0%.

Optimum Design of a Y-channel Microcmixer for Enhanced Mixing (혼합 개선을 위한 Y-채널 마이크로 믹서의 최적설계)

  • Shin Yong-Su;Choi Hyung-Il;Lee Dong-Ho;Lee Do-Hyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.3 s.246
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    • pp.302-309
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    • 2006
  • Effective mixing plays a crucial role in microfluidics for biochemical applications. Owing to the small device scale and its entailing the low Reynolds number, the mixing in microchannels proceeds very slowly. In this work, we optimize the configuration of obstacles in the Y-channel mixer in order to attain maximum mixing efficiency. Before the optimum design, mixing characteristics are investigated using unstructured grid CFD method. Then, the analysis method is employed to construct the approximate analysis model to be used in the optimization procedure. The main optimization tool in the present work is sequential quadratic programming method. Using this approximate optimization procedure, we may obtain the optimum layout of obstacles in the Y-channel mixer in an efficient manner, which gives the maximum mixing efficiency.

A Study on Internal Flow of Mixing Tank by CFD (CFD를 이용한 가향 탱크 내부 유동에 관한 연구)

  • Chung, Han-Joo;Cho, Sung-Eel;Yang, Jin-Chul
    • Journal of the Korean Society of Tobacco Science
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    • v.32 no.2
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    • pp.63-69
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    • 2010
  • In the chemical, mineral and electronics, mechanically stirred tanks are widely used for complex liquid mixing processes. The paper present results from a computational fluid dynamics (CFD) model for the mixing tank in casing process. We used CFD software, FLUENT(Fluent, Inc, Lebanon, NH, version 6.2). A species transport model was used to model the problem. The flow patterns in a mixing tank, 1.6 m in diameter and 2.0 m in height, were studied using CFD. Numerical analysis results show that improved mixing tank was reduced low speed flow region and turbulent region in internal flow of mixing tank.

Improving Process Capability by Applying Design and Analysis of Experiment (공정능력(工程能力) 향상(向上)을 위한 실험계량적(實驗計劃的) 연구(硏究))

  • Song, Seo-Il
    • Journal of Korean Society for Quality Management
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    • v.16 no.1
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    • pp.15-22
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    • 1988
  • This paper analysis the process capability by applying experiment design to control alcohol in soluble matter mixing process of laundry soap. The results are summarized as follows: (1) Alcohol insoluble matter shows the tendency of increasing according to the mixing temperature (A) and beating velocity (B). (2) The most suitable working condition of the mixing process is $A_2B_2$, and 95% confidence limit of alcohol insoluble matter is $22.06{\pm}0.77%$. (3) The process capability index ($C_p$) of the mixing process is improved from 0.64 to 1.68.

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Analysis for Scalar Mixing Characteristics using Linear Eddy Model (Linear Eddy Model을 이용한 스칼라의 혼합특성 해석)

  • Kim, Hoo-Joong;Kim, Yong-Mo;Ahn, Kook-Young
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.133-137
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    • 2004
  • The present study is focused on the small scale turbulent mixing processes in the scalar field. In order to deal with molecular mixing in turbulent flow, the linear eddy model is addressed. In each realization, the molecular mixing term is implemented deterministically, and turbulent stirring is represented by a sequence of instantaneous, statistically independent rearrangement event called by triplet map. The LEM approach is applied with relatively simple conditions. The characteristics of scalar mixing and PDF profiles are addressed in detail.

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