• 제목/요약/키워드: Milling time

검색결과 668건 처리시간 0.024초

고에너지 볼 밀에 의한 LaAlO3 세라믹스의 제조와 특성 (Preparation and Characterization of LaAlO3 Ceramics from High Energy Ball Milling Powders)

  • 최상수;서병준;여기호;정수태
    • 한국전기전자재료학회논문지
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    • 제17권1호
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    • pp.39-45
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    • 2004
  • Fine LaAlO$_3$ powders wore successfully synthesized from La$_2$O$_3$ and ${\gamma}$ $Al_2$O$_3$ powders milling for 10∼50 hours via the high energy milling technique (mechanochemical method) in room temperature and air. The particle size of LaAlO$_3$ powder were estimated from XRD patterns and SEM images to be 160∼180 nm. The LaAlO$_3$ ceramics arc derived for the synthesized powders (milling for 10, 30 and 50 hours) by sintering at 140$0^{\circ}C$ and 150$0^{\circ}C$. The micrographs of grains showed an agglomeration and the degree of agglomeration increased with the milling time. The LaAlO$_3$ made from synthesized powders milling for 50 hours can be sintered to 99.5% of theoretical density at 150$0^{\circ}C$ for 1 hour. These ceramics exhibits a dielectric constant of 20, a dielectric loss of 0.0003 and a temperature coefficient of capacitance of 15 ppm/$^{\circ}C$ at 1 MHz.

The Influence of Mechanical Milling on the Structure and Magnetic Properties of Sm-Fe-N Powder Produced by the Reduction-Diffusion Process

  • Lee, Jung-Goo;Kang, Seok-Won;Si, Ping-Zhan;Choi, Chul-Jin
    • Journal of Magnetics
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    • 제16권2호
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    • pp.104-107
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    • 2011
  • In the present study, we systematically investigated the effect of mechanical milling on the magnetic properties of $Sm_2Fe_{17}N_x$ powders produced by the reduction-diffusion process. The Sm-Fe powders obtained by the reduction-diffusion process were composed of an $Sm_2Fe_{17}N_x$ single phase. After nitrogenation, the coercivity and saturation magnetization of the powders were 0.48 kOe and 13.32 kG, respectively. The particle size largely decreased down to less than $2\;{\mu}m$ in diameter after ball milling for 30 hours. However, there is no evidence that the $Sm_2Fe_{17}N_x$ was decomposed to Sm-N and ${\alpha}$-Fe even after ball milling for 30 hours. The coercivity was significantly improved up to 8.82 kOe after milling for 60 hours. However, the magnetization decreased linearly with the ball milling time.

와이어 컷 방전가공 시 프레스금형 수명 향상에 대한 고찰 (A Study for the Improvement of the Life Cycle of Press Die using Wire Cut Discharge Machining)

  • 윤재웅
    • 한국산학기술학회논문지
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    • 제18권9호
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    • pp.61-67
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    • 2017
  • 프레스금형 제작 시 사용목적에 맞는 적합한 소재선택과 빠른 가공방법에 대한 연구는 금형제작시간을 줄이고 금형원가를 절감하는데 절대적으로 필요한 연구분야이다. 특히 장수명 프레스금형을 개발하기 위해선 열에 대한 고찰이 반드시 이루어져야 한다. 일반적으로 프레스금형의 주요부품 소재로는 Cr, W계 저합금 공구강, 고탄소 고크롬강, 고속도강 등 냉간 금형용 합금공구강이 많이 쓰이고 있다. 프레스금형부품을 가공하는 데는 주로 공작기계와 와이어 컷 방전가공을 사용하고 있다. 가공공정에 따라 금형부품의 가공시간 및 수명이 많은 차이가 난다. 밀링가공과 연삭가공으로 제작된 부품의 경우 제작시간과 비용은 많이 드는데 비해 금형의 수명이 길고 밀링가공과 와이어 컷 방전가공을 사용하면 제작시간과 비용은 절감되는 반면 금형수명은 줄어드는 현상이 나타난다. 따라서 본 연구에선 가공시간과 비용이 절감되는 가공방법으로 열처리를 사용하여 금형의 사용수명을 향상시키는 방법에 대해 고찰하고자 한다. 밀링가공-연삭가공, 밀링가공-와이어 컷 방전가공, 밀링가공-와이어 컷-고온템퍼링, 3가지 가공방법으로 시편을 제작하여 가공표면과 중심부를 SEM, EDS분석 및 표면조도분석으로 문제점을 고찰하였고 밀링가공-와이어 컷 방전가공-고온템퍼링의 가공방법으로 밀링가공-연삭가공과 동일한 금형의 수명을 만드는 방법을 도출하였다.

밀링공구의 마모 감시에 관한 연구 (A Study on the monitoring of tool wear in face milling operation)

    • 한국생산제조학회지
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    • 제7권1호
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    • pp.69-74
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    • 1998
  • In order to monitor the tool wear in milling operation, cutting force is measured as the tool wear increased. The digital signal processing methods are used to detect the tool wear . As AR parameter extract the feature of tool wear , it can be used as input parameter of pattern classifier. The FFT monitor the tool wear exactly , but it can not do real time signal processing. The band energy method can be used to real time monitoring of tool wear ,but int can degrade the exact monitoring.

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비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측 (Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis)

  • 조연상;박흥식
    • Tribology and Lubricants
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    • 제26권6호
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

디지털 마이크로 밀링머신의 조립성 분석 (Analysis of Assembly Relationship for Digital Micro Milling Machine)

  • 최성일;무랄리;박상호
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.101-107
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    • 2007
  • Assembly is mentioned as important process saving time and cost where we produce the machine with many parts relationships. In this study, parts assembly relationship is analysed for assembly information of micro milling machine which have been developing for research. Liaison diagram, datum flow chain and assembly tree are applied to discuss assembly characteristics of micro milling machine model. We can find out the characteristics of micro machine assembly and discuss about facility of assembly. Some analysis in this paper about micro milling machine will give a useful tools for assembly. We knew that the predicted results from analysis in this study are alignment and clearance among the parts. The 3D model of micro machine which is studied in this paper is not a complete model. Main parts of a micro milling machine are used and presented.

회귀분석을 이용한 STS304의 표면정도에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of ST S304 by Regression Analysis)

  • 류미라;이상재;배효준;진동규;전태옥;박흥식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1822-1827
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

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열간금형용강의 고속 엔드밀 가공인자의 영향에 대한 통계적 분석의 적용 (Application of Statistical Analysis for Working Factors Effect of High Speed End-Milling for STD61)

  • 배효준;이상재;우규성;박흥식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.1148-1153
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface rougj1ness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on Spindle speed, feed rale, hardness and axial depth of cut By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 89.7% and regression equation of surface roughness is made by regression analysis.

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엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석 (Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling)

  • 배효준;박흥식
    • 한국정밀공학회지
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    • 제21권6호
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

Wax-block milling을 이용한 상악 가철성 국소의치 금속구조물 제작 증례 (Manufacturing of metal-framework for maxillary removable partial dentures using milling wax-blocks)

  • 서아라;권순석
    • 대한치과기공학회지
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    • 제44권1호
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    • pp.24-30
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    • 2022
  • This research introduces the manufacturing process of the metal-framework of one of the maxillary partial dentures, the "obturator", using milling wax-blocks, for patients with palate loss due to oral cancer. It explains the protocol of taking the patient's oral impression, preparation of a working cast, scanning, designing using a computer-aided design program, investing the milling wax-blocks, and completing the obturator. This method does not follow the traditional wax and agar process thereby reducing the errors arising during the manufacturing process and decreasing the time, material, and labor required. Moreover, the retention, stability, and compatibility of the metal framework were observed to be high in both the working cast and oral cavity.