• Title/Summary/Keyword: Milling time

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Insulating Behavior of Sintered AlN Ceramics Prepared by High-Energy Bead Milling of AlN Powder (AlN 분말의 고에너지 밀링에 따른 소결체의 절연 특성)

  • Ryu, Sung-Soo;Lee, Sung-Min
    • Journal of Powder Materials
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    • v.24 no.6
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    • pp.444-449
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    • 2017
  • Aluminum nitride (AlN) powder specimens are treated by high-energy bead milling and then sintered at various temperatures. Depending on the solvent and milling time, the oxygen content in the AlN powder varies significantly. When isopropyl alcohol is used, the oxygen content increases with the milling time. In contrast, hexane is very effective at suppressing the oxygen content increase in the AlN powder, although severe particle sedimentation after the milling process is observed in the AlN slurry. With an increase in the milling time, the primary particle size remains nearly constant, but the particle agglomeration is reduced. After spark plasma sintering at $1400^{\circ}C$, the second crystalline phase changes to compounds containing more $Al_2O_3$ when the AlN raw material with an increased milling time is used. When the sintering temperature is decreased from $1750^{\circ}C$ to $1400^{\circ}C$, the DC resistivity increases by approximately two orders of magnitude, which implies that controlling the sintering temperature is a very effective way to improve the DC resistivity of AlN ceramics.

Fabrication of Aluminium Flake Powder by Ball Milling Process (볼밀링에 의한 알루미늄 프레이크 분말 제조)

  • 이동원
    • Journal of Powder Materials
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    • v.3 no.3
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    • pp.159-166
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    • 1996
  • A series of test were undertaken in order to estabilish the effect of different milling variables on dimension and quality of aluminium flake powder. Milling conditions such as initial powder size, milling container rotation speed, milling time, and ball size were varied to produce aluminium flake powder. Flake powder could then be obtained with size range from 15 $\mu$m to 40 $\mu$m with a maximum specific surface area of 5 $m^{2}$/g by controlling milling conditions. Diameter of milled powders with different milling container rotation speed and ball size were compared with that obtained from theoretical model. The best flake powder was obtained in milling condition of initial powder with average size of 19 $\mu$m, mill container rotation speed of 80 rpm, balls of 9.5 mm diameter, and milling time of 40 hours.

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Characteristics of Indium Dissolution of Waste LCD Panel Powders Fabricated by High Energy Ball Milling (HEBM) Process with Milling Time (고에너지 밀링으로 제조된 폐디스플레이 패널 분말의 밀링시간에 따른 인듐 용출특성)

  • Kim, Hyo-Seob;Sung, Jun-Je;Lee, Cheol-Hee;Hong, Hyun-Seon;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.18 no.4
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    • pp.378-384
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    • 2011
  • In this research, the indium dissolution properties of the waste LCD panel powders were investigated as a function of milling time fabricated by high-energy ball milling (HEBM) process. The particle morphology of waste LCD panel powders changed from sharp and irregular shape of initial cullet to spherical shape with an increase in milling time. The particle size quickly decreased to 15 ${\mu}m$ until the first minute, then decreased gradually about 6 ${\mu}m$ with presence of agglomerated particles after 5 minutes, which increased gradually reaching a uniform size of 13 ${\mu}m$ consist of agglomerated particles after 30 minutes. The glass recovery, after dissolution, was over 99% at initial cullet, which decreased to 90.1 and 78.6% with increasing milling time of 1 and 30 minute respectively, due to a loss in remaining powder of the surface ball and jar, as well as the filter paper. The dissolution amount of indium out of the initial cullet was 208 ppm before milling, turning into 223 ppm for the mechanically milled powder after 1 minute, and nearly 146~125 ppm with further increase in milling time because of the reaction surface decrease of powders due to agglomeration. With this process, maximum dissolving indium amount (223 ppm) could be achieved at a particle size of 15 ${\mu}m$ with 1 minute of milling.

Refinement Behavior of Coarse Magnesium Powder by High Energy Ball Milling (HEBM) (고에너지 밀링공정을 이용한 조대 마그네슘 분말의 미세화 거동)

  • Song, Joon-Woo;Kim, Hyo-Seob;Kim, Hong-Moule;Kim, Taek-Soo;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.17 no.4
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    • pp.302-311
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    • 2010
  • In this research, the refinement behavior of the coarse magnesium powders fabricated by gas atomization was investigated as a function of milling time using a short duration high-energy ball milling equipment, which produces fine powders by means of an ultra high-energy within a short duration. The microstructure, hardness, and formability of the powders were investigated as a function of milling time using X-ray diffraction, scanning electron microscopy, Vickers micro-hardness tester and magnetic pulsed compaction. The particle morphology of Mg powders changed from spherical particles of feed metals to irregular oval particles, then platetype particles, with increasing milling time. Due to having HCP structure, deformation occurs due to the existence of the easily breakable C-axis perpendicular to the base, resulting in producing plate-type powders. With increasing milling time, the particle size increased until 5 minutes, then decreased gradually reaching a uniform size of about 50 micrometer after 20 minutes. The relative density of the initial power was 98% before milling, and mechanically milled powder was 92~94% with increase milling time (1~5 min) then it increased to 99% after milling for 20 minutes because of the change in particle shapes.

Milling and Particulate Characteristics of Al Alloy-Al2O3 Powder Mixtures for Reaction-Bonded Al2O3(RBAO) Process

  • Lee, Hyun-Kwuon
    • Korean Journal of Materials Research
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    • v.23 no.10
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    • pp.574-579
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    • 2013
  • The milling and particulate characteristics of Al alloy-$Al_2O_3$ powder mixtures for a reaction-bonded $Al_2O_3$ (RBAO) process were studied. A commercially available prealloyed Al powder with Zn, Mg, Cu and Cr alloying elements (7475 series) was mixed with a calcined sinter-active $Al_2O_3$ powder and then milled in centrifugal milling equipment for ~48 hrs. The Al alloy-$Al_2O_3$ powder mixtures after milling were characterized and evaluated in various ways to reveal their particulate characteristics during milling. The milling efficiency of the Al alloy increased with a longer milling time. Comminution of the Al alloy particles started with its elongation, showing a high aspect ratio. With a longer milling time, the elongated Al alloy particle changed in terms of its shape and size, becoming equiaxially fine particles. Regardless of the milling efficiency of the Al alloy particles, all of the Al alloy particles repeatedly experienced strong plastic deformation during milling, giving rise to higher density of surface defects, such as microcracks, and leading to higher residual microstress within the Al alloy particles. The chemical reactions, oxidation behavior and hydration behavior of the Al alloy particles and the hydrolysis characteristics of their reaction with the environment were also observed during the milling process and during the subsequent powder handling steps.

Ball-milling Effect on the Sinterability of the $UO_2$ ex-AUC Powder (AUC 공정으로 변환된 $UO_2$ 분말의 소결성에 미치는 Ball-milling효과)

  • Kim, H.S.;Park, C.H.;Park, C.J.;Choi, C.B.;Jung, S.H.;Suk, H.C.
    • Nuclear Engineering and Technology
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    • v.26 no.2
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    • pp.190-196
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    • 1994
  • In order to investigate the ball-milling effect on the property changes of UO$_2$ ex-AUC powder, the sinterability of ball -milled powder was studied in terms of the ball -milling time. Spherical shape was found to be kept for ball-milled UO$_2$ powder and the particle size showed a bimodal distribution, which seems to have a higher packing ratio compared with those having monomodal gaussian distribution. The increase of sintered density of the ball -milled UO$_2$ powder is assumed to be mainly affected by the packing ratio, which increase with longer ball -milling time. It is confirmed that the sinterability of UO$_2$ ex-AUC powder is improved by the ball-milling process.

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Effect of Milling Medium Materials on Mechanical Alloying of Mo-65.8at%Si Powder Mixture (Mo-65.8at%Si 혼합분말의 기계적 합금화에 미치는 밀링매체 재료의 영향)

  • 박상보
    • Journal of Powder Materials
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    • v.4 no.3
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    • pp.179-187
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    • 1997
  • Milling media of steel and zirconia were used to produce $MoSi_2$ by mechanical alloying (MA) of Mo and Si powders. The effect of milling media on MA of Mo-65.8at%Si powder mixture has been investigated by SEM, XRD, DTh and in-situ thermal analysis. The powders mechanically alloyed by milling medium of steel for 8 hours showed the structure of fine mixture of Mo and Si, and those mechanically alloyed by milling medium of zirconia for longer milling time showed the structure of fine mixture of Mo and Si. The tetragonal $\alpha$-$MoSi_2$ Phase and the tetragonal $Mo_5Si_3$ phase appeared with small Mo peaks in the powders milled by milling medium of steel for 4 and 8 hours. The $\alpha$-$MoSi_2$ phase and the hexagonal $\beta$-$MoSi_2$ phase were formed after longer milling time. The $\alpha$-$MoSi_2$ phase appeared with large Mo peaks in the powders milled by milling medium of zirconia for 4 hours. The phases, $\alpha$-$MoSi_2$ and $\beta$-$MoSi_2$. were formed in the powders milled for longer milling time. DTA and annealing results showed that Mo and Si were transformed into $\alpha$-$MoSi_2$ and $Mo_5Si_3$, while $\beta$-$MoSi_2$ into $\alpha$-$MoSi_2$. In-situ thermal analysis results demonstrated that there were a sudden temperature rise at 212 min and a gradual increase in temperature in case of milling media of steel and zirconia, respectively. The results indicate that MA can be influenced by materials of milling medium which can give either impact energy on powders or thermal energy accumulated in vial.

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Local Structure and Magnetic Properties of Fe-Mn Nanocrystalline Alloys Fabricated by Mechanical Alloying Technique as a Function of Milling Time

  • Tarigan, Kontan;Yang, Dong Seok;Yu, Seong Cho
    • Journal of Magnetics
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    • v.18 no.1
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    • pp.1-4
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    • 2013
  • Structural and magnetic properties of $Fe_{50}Mn_{50}$ nanocrystalline alloys prepared by the mechanical alloying technique (using commercial Fe and Mn powders as the precursors) are studied as a function of milling time, 1 hr to 48 hrs. The nano-crystallite size and shape are examined by using scanning electron microscopy (SEM). The effect of milling time on structural characterization was investigated using X-ray diffractometer (XRD) and extended X-ray absorption fine structure spectroscopy (EXAFS). Both XRD and EXAFS studies showed that the alloying process should be completed after 36 hrs milling. Concerning the magnetic behavior, the data obtained from superconducting quantum interference devices (SQUID) exhibited both magnetic saturation ($M_s$) and coercivity ($H_c$) depend strongly on the milling time, which are related to the changes in the crystallite size and magnetic dilution.

HIGH-SPEED MILLING FOR DIE AND MOLD MAKING

  • Na, T.kagawa
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.51-60
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    • 2000
  • High-speed milling machine is being sold mainly in the market of die and mold industries, because it reduces machining time greatly as proportion to the spindle speed of machine tool. From the experimental milling tests, it has been cleared that the ball end mill is quite suitable for high speed milling and also tool wear reduces in higher speed milling condition. And a new milling concept with ultra high speed over 100, 000 rpm is proposed for solving the various problems such as NC cutter path generation and NC feed conformity etc.

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Effect of boron milling on phase formation and critical current density of MgB2 bulk superconductors

  • Kang, M.O.;Joo, J.;Jun, B.H.;Park, S.D.;Kim, C.S.;Kim, C.J.
    • Progress in Superconductivity and Cryogenics
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    • v.21 no.1
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    • pp.18-24
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    • 2019
  • This study was carried out to investigate the effect of milling of boron (B), which is one of raw materials of $MgB_2$, on the critical current density ($J_c$) of $MgB_2$. B powder used in this study is semi-amorphous B (Pavezyum, Turkey, 97% purity, 1 micron). The size of B powder was reduced by planetary milling using $ZrO_2$ balls (a diameter of 2 mm). The B powder and balls with a ratio of 1:20 were charged in a ceramic jar and then the jar was filled with toluene. The milling time was varied from 0 to 8 h. The milled B powders were mixed with Mg powder in the composition of (Mg+2B), and the powder mixtures were uniaxially pressed at 3 tons. The powder compacts were heat-treated at $700^{\circ}C$ for 1 h in flowing argon gas. Powder X-ray diffraction and FWHM (Full width at half maximum) were used to analyze the phase formation and crystallinity of $MgB_2$. The superconducting transition temperature ($T_c$) and $J_c$ of $MgB_2$ were measured using a magnetic property measurement system (MPMS). It was found that $B_2O_3$ was formed by B milling and the subsequent drying process, and the volume fraction of $B_2O_3$ increased as milling time increased. The $T_c$ of $MgB_2$ decreased with increasing milling time, which was explained in terms of the decreased volume fraction of $MgB_2$, the line broadening of $MgB_2$ peaks and the formation of $B_2O_3$. The $J_c$ at 5 K increased with increasing milling time. The $J_c$ increase is more remarkable at the magnetic field higher than 3 T. The $J_c$ at 5 K and 4 T was the highest as $4.37{\times}10^4A/cm^2$ when milling time was 2 h. The $J_c$ at 20 K also increased with increasing milling time. However, The $J_c$ of the samples with the prolonged milling for 6 and 8 h were lower than that of the non-milled sample.