• 한국재료학회지
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• 제3권3호
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• pp.245-252
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• 1993

순수 $UO_2$에 첨가량 변화 및 ball-milling 시간에 따른 (U, Ce)$O_2$ 분말의 특성과 각 조건별로 제조된 분말을 압분 및 소결하여 (U, Ce)$O_2$ 분말 특성에 따른 소결성을 비교 조사하였다. 실험 결과로 부터 ball-milling시간이 길어짐에 따라 입자들은 미세화되고, Ce$O_2$ 함량이 증가할수록 압분, 소결밀도는 저하 하였으며, $CeO_2$는 소결성을 저하시키는 산화물임을 확인하였다. 10wt%,$CeO_2$ 가 첨가된 (U, Ce)$O_2$ 분말의 경우, ball-milling 4시간 수행한 분말의 소결체가 기공의 수도 적고, 구형에 가까왔으며, 소결밀도가 가장 높았다. 이는 4시간 ball-milling한 (U, Ce)$O_2$분말이 비표면적이 크로 그의 packing ratio가 적절하였기 때문이다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.239-244
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• 1999

Radial immersion ratio is an important factor to determine the threshold in face milling and should be estimated in process for automatic force regulation. In this paper, presented is a method of on-line estimation of radial immersion ratio using cutting force. When a tooth finishes sweeping, sudden drop of cutting forces occurs. These force drops are equal to the cutting forces that act on a single tooth at the swept angle of cut and can be acquired from cutting force signals in feed and cross-feed directions. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the swept angle of cut is a function of the swept angle of cut and the ratio of radial to tangential cutting force. In the research, it is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle. Therefore, the ratio of radial to tangential cutting force determined by just one preliminary experiment can be used regardless of the cutting conditions. Using the measured cutting forces and predetermined ratio, the redial immersion ratio is estimated. various experiments show that the radial immersion ratio can be estimated by the proposed method very well.

• 한국분말재료학회지
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• 제7권4호
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• pp.189-196
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• 2000

Effect of ball filling ratio on the behavior of balls motion and their collision characteristic in a tumbler-ball milling of metal powder are investigated by a computer simulation. The discrete element method and the extended Kelvin model composed of nonlinear spring and nonlinear dashpot were employed in the simulation. It can be possible that analysis of the individual balls motion in a three-dimensional actual mill by the two-dimensional model simulation, since the simulated trajectories of ball paths are in relatively good agreement with the actual ones. It knows that the balls motion in the tumbler-ball mill is strongly influenced by the surface conditions of the balls and mill container wall. The energy consumption of the individual balls during impact and the impact frequency of the individual balls increased with an increase in the ball filling ratio and showed maximum values at about 50-60% ball filling ratio, and then decreased.

• 대한기계학회논문집A
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• 제25권6호
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• pp.972-979
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• 2001

Tool fracture index(TFI) was developed in order not only to detect tool fracture but also to predict the amount of tool fracture in face milling. TFI is calculated by using peak-to-valley values of cutting force acting on teeth and their ratio between the adjacent teeth. When the tool fractures, a large value of TFI proportional to the amount of tool fracture was obtained periodically and decreased gradually. It was found that TFI is independent of cutter runout and it almost does not vary during transient cutting such as cutting condition change during machining. The threshold of tool fracture can be analytically determined by TFI developed in this paper, because the magnitude of TFI was shown to be dependent on the ratio of the amount of tool fracture to feed per tooth and immersion ratio. It was possible to predict the amount of tool fracture in experiments by using the proposed TFI.

• 반도체디스플레이기술학회지
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• 제15권4호
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• pp.86-91
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• 2016

End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

• Advances in materials Research
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• 제6권3호
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• pp.245-255
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• 2017

High energy ball milling is employed to produce iron matrix- multiwall carbon nanotube (MWCNT) reinforced composite. The damage caused to MWCNT due to harsh ball milling condition and its influence on interfacial bonding is studied. Different amount of MWCNT is used to find the optimal percentage of MWCNT for avoidance of the formation of chemical reaction product at the matrix - reinforcement interface. Effect of process control agent is assessed by the use of different materials for the purpose. It is observed that ethanol as a process control agent (PCA) causes degradation of MWCNT reinforcements after milling for two hours whereas solid stearic acid used as process control agent, allows satisfactory conservation of MWCNT structure. It is further noted that at a high MWCNT content (~ 2wt.%), high energy ball milling leads to reaction of iron and carbon and forms iron carbide (cementite) at the iron-MWCNT interface. At low percentage of MWCNT, dissolution of carbon in iron takes place and the amount of reinforcement in iron matrix composite becomes negligibly small. However, under the present ball milling condition (ball to metal ratio~ 6:1 and 200 rpm vial speed) iron-1wt.% MWCNT composite of good interfacial bonding can retain the tubular structure of reinforcing MWCNT.

• Journal of Magnetics
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• 제5권1호
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• pp.23-25
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• 2000

We have investigated the effects of Ar and$O_2$-ion milling on the exchange coupling field ($H_{ex}$) and coercive field ($H_c$) at the interfaces between substrates and NiO/NiFe films, to understand the exchange biasing mechanism. The $O_2$-ion milling was successfully performed by means of the electron cyclotron resonance (ECR) process. We found that the local roughness gradient of the NiO surface increased by $O_2$-ion milling. The ratio of $H_{ex}/H_c$ increased from 0.87 to 1.77, whereas $H_c$ decreased by almost a half as a results of the ion milling. The decrease in $H_c$could be interpreted as due to the refinement of magnetic domain size, which arose from the increase of the local roughness gradient of the NiO surface. The decrease in low $H_c$, and increase in $H_{ex}$ in NiO spin valves by ECR-ion milling are in the right direction far use in magnetoresistance (MR) heads.

• 대한환경공학회지
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• 제22권6호
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• pp.1139-1148
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• 2000

산업 폐기물 중 다량으로 발생하는 제강슬래그의 재활용을 위하여 -14/+24mesh 정도 크기의 슬래그를 미분말로 분쇄시 최적 조건을 조사하고 경제적인 분쇄조건을 확립하기 위하여 요구되는 동력을 산출하였다. 이를 위한 분쇄조건으로 ball mill의 회전속도, 분쇄시간, ball의 충진량, 시료의 충진량과 크기 등을 선정하였고 이에 대한 분쇄효율을 산출하였다. 본 연구에서는 임계회전속도의 79% 정도에 해당되는 값이 최적의 회전속도인 것으로 조사되었다. 분쇄시간에 따른 분쇄정도는 일반적으로 시간이 증가함에 따라 증가하는 것으로 나타났지만 분쇄 초기에 비해 분쇄가 더 진행될수록 분쇄효율은 감소하는 것으로 나타났다. Ball의 충진율은 mill내부 용량의 50%인 경우에 최척의 분쇄효율을 보였고, 시료의 충진량과 크기에 따른 입도초사 실험 에서는 시료의 충진량이 적고 원시료의 크기가 작을수록 분쇄정도는 증가하였다. 위의 결과에 의해 Bond의 식을 사용하여 동력효율을 계산한 결과 분쇄시간이 길수록 그리고 회전속도가 최적인 조건에서 동력효율이 가장 크게 나타나고 있음이 관찰되었다.

• 한국분말재료학회지
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• 제6권4호
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• pp.270-276
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• 1999

Ti-Ni-Cu alloy powders were fabricated by ball milling, and the properties of these powders were characterized. Mixed 50Ti-(50-x)Ni-xCu powders of 5 to 10at.%Cu composition were milled for 100 hours using SUS 1/4" balls in argon atmosphere. Ball to powder ratio was 20:1 and rotating speed was 100 rpm. Tensile strength, microstructure and phase transformation of ball milled Ti-(50-x)Ni-xCu powders were studied. After 100 hours milling, Ti, Ni and Cu elements were alloyed completely and an amorphous phase was formed. Amorphous phase was crystallized to martensite(B 19') and austenite(B2) after heat treatment for 1 hour at $850^{\circ}C$. As the Cu contents were increased, tensile strength of extruded 6061Al/TiNiCu was decreased, and B19'martensite phases In the TiNi particles were the causes of high tensile stress of extruded 6061Al/TiNiCu.NiCu.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 춘계학술대회 논문집
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• pp.167-172
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• 2003

The machining method by using end-milling tool has been applying in machining structures of various shapes because of the availability. Recently, all kinds of industries based on the parts of micro shape are developing, and the demands of mechanical micro machining technology are Increasing suddenly to produce these parts. According to such changes, the technology of the micro end-milling machining is applying as one of the most important machining means. This research is to aim at developing machining technology for various micro structures using micro end-mill. This paper introduces micro mechanical machining system with ultra precision, and demonstrates methods manufacturing all sorts of parts and moldings for industry and examples of applicable machining by using micro end-milling tool of micro sizes from hundreds to tens in diameter.