• Title/Summary/Keyword: Milling energy

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Densification and Microstructure of Ultrafine-sized AlN Powder Prepared by a High Energy Ball Milling Process (고에너지 볼밀링 방법에 의해 얻어진 초미립 AlN 분말의 치밀화 및 미세구조)

  • Park, Hae-Ryong;Kim, Young-Do;Ryu, Sung-Soo
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.25-31
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    • 2012
  • In this study, a high energy ball milling process was employed in order to improve the densification of direct nitrided AlN powder. The densification behavior and the sintered microstructure of the milled AlN powder were investigated. Mixture of AlN powder doped with 5 wt.% $Y_2O_3$ as a sintering additive was pulverized and dispersed up to 50 min in a bead mill with very small $ZrO_2$ beads. Ultrafine AlN powder with a particle size of 600 nm and a specific surface area of 9.54 $m^2/g$ was prepared after milling for 50 min. The milled powders were pressureless-sintered at $1700^{\circ}C-1800^{\circ}C$ for 4 h under $N_2$ atmosphere. This powder showed excellent sinterability leading to full densification after sintering at $1700^{\circ}C$ for 4 h. However, the sintered microstructure revealed that the fraction of yitttium aluminate increased with milling time and sintering temperature and the newly-secondary phase of ZrN was observed due to the reaction of AlN with the $ZrO_2$ impurity.

Ball Milling of Aluminum Foil Scrap (알루미늄 호일 스크랩의 볼밀링)

  • Hong, Seong-Hyeon;Kim, Byeong-Gi
    • 연구논문집
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    • s.29
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    • pp.131-139
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    • 1999
  • The effect of ball milling conditions in the milling of aluminium foil scraps was studied. Initial foil thickness, ball size. content of oleic acid. weight ratio of mineral spirits/foil. charged amount of foil were varied in wet ball milling process. It is impossible to make flake powders by milling of foil scraps with thickness $120 \mum$. As foil thickness decreases from $60\mum$ to $6.5\mum$, Mean size of powder milled for 30 h decreases from 107 µm to 17 µm. Bigger ball is slightly beneficial for milling of foils to the flake powders due to the larger impact energy produced by them. It is impossible to mill the foil without oleic acid to fabricate the flake powder. As content of oleic acid increases from 1.5 % to 5 %, mean size of flake powder milled for 30 h is drastically decreased. For the mineral spirits content below 50 %, foil scrap was not milled because sliding motion of balls by lubricant effect between balls and wall of container. As weight ratio of mineral spirits and foil increase over 100 %, foils were milled powders with mean powder size 15 - 20 때 irrespective of mineral spirits content due to reduced lubricant effect. As charged amount of foil decreases, mean powder size decreases due to increased collision frequency between ball and foil.

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Densification of Metal Injection Molding Parts Made of Ball Milled W-20%Cu Powders (볼밀링한 W-20wt%Cu 분말로 제조된 금속사출성형 부품의 조밀화)

  • 김순욱;류성수;문인형
    • Journal of Powder Materials
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    • v.7 no.4
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    • pp.228-236
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    • 2000
  • An investigation was carried out on the possibility whether the ball-milling process of low energy could successfully improve the packing density and flowability for MIM application in W-20wt%Cu system. In this study, W-20wt%Cu powder mixture was prepared by ball-milling. W powder was not fractured by low mechanical impact energy used in the present work during the critical ball-milling time, but the ductile Cu powder was easily deformed to the 3 dimensional equiaxed shape, having the particle size similar to that of W powder. The ball-milled mixture of W-20wt%Cu powder had the more homogeneous distribution of each component and the higher amount of powder loading for molding than the simple mixture of W-Cu powder with an irregular shape and a different size. Accordingly, the MIM W(1.75)-20wt%Cu powder compacts were able to be sintered to the relative density of 99% by sintering at $1400^{\circ}C$ for one hour.

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Effect of Ball milling on the Hydrogenation Properties of Mg-Ni Powder Mixtures (볼밀링이 마그네슘-니켈 혼합분말의 수소화 반응특성에 미치는 영향)

  • Han, Ji-Seong;Kim, Ki-Won;Ahn, In-Shup;Ahn, Hyo-Jun
    • Transactions of the Korean hydrogen and new energy society
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    • v.9 no.2
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    • pp.85-92
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    • 1998
  • The hydrogenation behavior of $Mg_2Ni$ powder prepared by ball milling has been studied. Ball milled $Mg_2Ni$ was transformed to an amorphous-like state after 200hr ballmilling, and crystallized to $Mg_2NiH_x$ by hydrogenation at got. The hydrogen storage capacity gradually increased as a function of ball milling time. $Mg_2Ni$ by 400hr ballmilling shows higher hydrogen storage capacity (3H/M) than $Mg_2Ni$ by VIM(Vacuum Induction Melting).

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Effects of Composition and Additives on the Mechanical Characteristics of 3Y-TZP (3Y-TZP의 기계적 특성에 미치는 산화물 조성 및 첨가제의 영향)

  • Park, Mi-Jung;Yang, Seong-Koo;Kang, Jong-Bong
    • Journal of the Korean Ceramic Society
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    • v.43 no.10 s.293
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    • pp.640-645
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    • 2006
  • Monoclinic zirconia and yttria were mixed with a stoichiometric composition of 3Y-TZP (3 mol% Yttria-stabilized Tetragonal Zirconia Polycrystal). The specimen was sintered at 1350$\sim$1450$^{\circ}C$ and mechanical characterization and microstructure analysis were conducted. Microhardness and fracture toughness were shown as 1357.4 Hv and 8.56 MPa $m^{1/2}$. respectively. Without alumina, they were 1311 Hv and 10.02 MPa $m^{1/2}$ respectively. By mixing two different oxides, it was possible to obtain high values of microhardness and fracture toughness. It was possible that was turned out nano-scale particle using the co-milling of high mechanical energy.

Production and Properties of Amorphous TiCuNi Powders by Mechanical Alloying and Spark Plasma Sintering

  • Kim, J.C.;Kang, E.H.;Kwon, Y.S.;Kim, J.S.;Chang, Si-Young
    • Journal of Powder Materials
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    • v.17 no.1
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    • pp.36-43
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    • 2010
  • In present work, amorphous TiCuNi powders were fabricated by mechanical alloying process. Amorphization and crystallization behaviors of the TiCuNi powders during high-energy ball milling and subsequent microstructure changes were studied by X-ray diffraction and transmission electron microscope. TEM samples were prepared by the focused ion beam technique. The morphology of powders prepared with different milling times was observed by field-emission scanning electron microscope and optical microscope. The powders developed a fine, layered, homogeneous structure with milling times. The crystallization behavior showed that glass transition, $T_g$, onset crystallization, $T_x$, and super cooled liquid range ${\Delta}T=T_x-T_g$ were 628, 755 and 127K, respectively. The as-prepared amorphous TiCuNi powders were consolidated by spark plasma sintering process. Full densified TiCuNi samples were successfully produced by the spark plasma sintering process. Crystallization of the MA powders happened during sintering at 733K.

Effect of Co-Substitution on the Crystallization and Magnetic Properties of a Mechanically Milled Nd15(Fe1-xCox)77B8 (x=0-0.6) Alloy

  • Kwon, H.W.;Yang, C.J.
    • Journal of Magnetics
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    • v.7 no.4
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    • pp.143-146
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    • 2002
  • Mechanical milling technique is considered to be a useful way of processing the fine Nd-Fe-B-type powder with high coercivity. In the present study, phase evolution of the $Nd_{15}(Fe_{1-x}Co_{x})_{77}B_{8}$ (x=0-0.6) alloys during the high energy mechanical milling and annealing was investigated. The effect of Co-substitution on the crystallization of the mechanically milled $Nd_{15}(Fe_{1-x}Co_{x})_{77}B_{8}$ amorphous material was examined. The Nd-Fe-B-type alloys can be amorphized completely by a high-energy mechanical milling. On annealing of the amorphous material, fine $\alpha$-Fe crystallites form first from the amorphous. These fine $\alpha$-Fe crystallites reacts with the remaining amorphous afterwards, leading to crystallization to $Nd_2Fe_{14}$B phase. The Co-substitution for Fe in $Nd_{15}(Fe_{1-x}Co_{x})_{77}B_{8}$ ($\mu$x=0∼0.6) alloys lower significantly the crystallization temperature of the amorphous phase to the $Nd_2Fe_{14}$B phase. The mechanically milled and annealed $Nd_{15}Fe_{77}B_8$ alloy without Co-substitution exhibits consistently better magnetic properties with respect to the alloys with Co-substitution.

Electrochemical Properties of the AB2-type Metal Hydride Electrode Prepared by Ball Milling (Ball milling한 AB2계 금속수소화물 전극의 전기화학적 특성)

  • Choi, Seung-Jun;Shim, Jong-Su;Oh, Se-Ung;Noh, Hak;Choi, Jeon;Seo, Chan-Yeol;Park, Choong-Nyeon
    • Transactions of the Korean hydrogen and new energy society
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    • v.8 no.4
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    • pp.181-185
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    • 1997
  • The electrochemical properties of the $AB_2$-type (Zr-Ti-V-Ni-Cr-Co-Mn) metal hydride electrodes prepared by ball milling with $AB_5-type\{(LM)Ni_{3.6}Al_{0.4}Co_{0.7}Mn_{0.3}\}$(LM : Lanthanum-rich mischmetal) alloy powder as a surface activator were investigated. By ball milling with $AB_5$ type alloy powder, the activation of $AB_2$ type metal hydride electrode was accelerated resulting in an increase of discharge capacity from 35% to 85% of the maximum capacity at the first cycle. As the amount of surface activator increased the activation rate increased, whereas the discharge capacity increased with 10wt% and decreased with 20wt% addition of the surface activator. When the amount of the surface activator was kept constant as 10wt%, the discharge capacity and the activation rate increased with ball milling time up to 20 hours. However beyond 20 hours of ball milling time, they decreased drastically due to the nano-crystallization or amorphorzation of the alloy powder.

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Milling Characteristics of Vertical Small Scale Milling Machine for the Rough Rice -Optimum design conditions of main spindle speed, ceramic coating length of roller and feed screw pitch- (수직형 소형정미기의 벼 도정 특성 -주축회전수, 롤러의 세라믹코팅길이, 이송스크루 피치의 최적 설계조건에 대하여-)

  • 연광석;한충수;조성찬
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.177-188
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    • 2001
  • This research was carried out to examine the optimum design conditions of a vertical small-scale milling machine where the rough rice is processed directly into the white rice in one pass. Effects of the main spindle speed, feed screw pitch and ceramic coating length of the roller on various milling characteristics such as white rice processing capacity, electric energy consumption, rice temperature increase, broken rice ratio, moisture reduction, outlet force and crack ratio increase were studied. The results are as follows. 1. The maximum white rice processing capacity and the lowest crack ratio increase, were obtained from a machine with specification: main spindle speed of 970rpm having a feed screw pitch of 19㎜. 2. The minimum electric energy consumption was obtained with the main spindle speeds of 900 and 970rpm respectively having a feed screw pitch of 19㎜. 3. The rice temperature was increased as the feed screw pitch decreased and the main spindle speed increased. 4. Broken rice ratio was relatively low with the range of 0.8∼1.3%. 5. Moisture content loss was with the range of 0.05∼0.4%. 6. The highest outlet force was 0.72kg$\_$f/ with 900rpm of the main spindle speed and 19㎜ of the feed screw pitch and the lowest outlet force was 0.18∼0.34kg$\_$f/ with 970rpm of the main spindle speed and 16㎜ of the feed screw pitch. 7. The optimum design conditions for the vertical small-scale milling machine were obtained at 970rpm of the main spindle speed, 19㎜ of the feed screw pitch and 20㎜ of the ceramics coating length.

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