• Title/Summary/Keyword: Mild steel

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Effect of Plastic Strain on the Surface Integrity of Steel (금속의 Surface Integrity에 미치는 소성스트레인의 영향)

  • Kim, Tae-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.94-102
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    • 1989
  • The effect of plastic strain on the surface integrity of mild steel (SS 41) was studied. This paper shows that the recrystallization technique is adequate to evaluate the plastic strain in a machined surface experimentally. The relations between the plastic strain and the machining conditions are quantitatively evaluated by using the recrystallization technique. The obtained results are summarized as follows. 1. The surface integrity of steel is considerably influenced by the amount of surface region deformation produced by changes in cutting conditions. 2. The plastic strain in machined surface produced by changes of the cutting conditions is evaluated by the recyrstallization technique. 3. The plastic strain increases with the increase of depth of cut and the decrease of rake angle. 4. When the cutting force is high and the rake angle is small, the value of maximum true strain reaches to high. 5. The maximum true strain is related to the cutting energy, and the values increase with the increase of the unit shear and total engergy in constant depth with the increase of the energy values.

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Strip temperature control for the heating furnace in the continuous-annealing line (냉연 연속 소둔로 가열대 판온제어)

  • 정호성;유석환;백기남
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.779-782
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    • 1990
  • Recently batch type cold rolling processes have been replaced by continuous annealing type processes for cold rolled sheets of mild steel and high strength steel in order to obtain higher productivity, labor saving. In the continuous annealing line, it is very important to maintain the target steel strip temperature at the exit side of each furnace. The automation system of continuous annealing line is based on a hierachical composition. This paper shows how to preset the set value of furnace temperature control for the heating section in a continuous annealing line. Saying in other words, this paper presents the development of an adaptive control approach to control the exit strip temperature in the continuous annealing line. There are three parts in this approach; one is a process modelling and another is recursive parameter estimation and the other is a design of temperature controller.

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Ballistic behavior of steel sheet subjected to impact and perforation

  • Jankowiak, Tomasz;Rusinek, Alexis;Kpenyigba, K.M.;Pesci, Raphael
    • Steel and Composite Structures
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    • v.16 no.6
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    • pp.595-609
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    • 2014
  • The paper is reporting some comparisons between experimental and numerical results in terms of failure mode, failure time and ballistic properties of mild steel sheet. Several projectile shapes have been considered to take into account the stress triaxiality effect on the failure mode during impact, penetration and perforation. The initial and residual velocities as well as the failure time have been measured during the tests to estimate more physical quantities. It has to be noticed that the failure time was defined using a High Speed Camera (HSC). Thanks to it, the impact forces (average and maximum level), were analyzed using numerical simulations together with an analytical description coupled to experimental observations. The key point of the model is the consideration of a shape function to define the pulse loading during perforation.

Impact Toughness and Cracking Behavior of a Railroad Weldment with Preheating Conditions (예열온도 변화에 따른 레일용접부의 충격인성 및 균열특성)

  • Lee, Hae-Woo;Shin, Yong-Teak
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.1
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    • pp.62-72
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    • 1998
  • High carbon steel is used for rails due to the excellent wear resistance, however the welding of high carbon steel is more difficult than that of mild steel owing to the high hardenability and sensitivity to cracking at the weldment. In this study, the impact toughness and cracking behavior of a rail weldment were evaluated as function of preheating temperatures. Impact toughness were more excellent in the specimen welded with preheating temperature above $250^{\circ}C$ than that below $100^{\circ}C$, and cracks were not detected in the specimen welded with preheating temperature above $250^{\circ}C$.

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Pre-strain Effect on the Bauschinger Phenomenon of Non-Heat Treatable Cold Forging Steel (냉간 비조질강의 바우싱거 효과에 미치는 변형량의 영향)

  • Ha J. G.;Kwon Y. N.;Kim S. W.;Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.326-329
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    • 2005
  • Since the required strength of forged part is achieved by work hardening with the accumulation of plastic strain during the cold working, severe load can be exerted on die system. So, dies are liable to the early fracture for the non-heat treated steel forging in comparison with the conventional mild steels. Therefore, it is necessary to lower the flow stress of steels as much as possible during forging steps. Bauschinger effect can be utilized to lower flow stress during forging steps by giving the tensile prestrain on the forging billet during wire drawing step. In the present study, the prestrain effect on Bauschinger phenomenon is studied to avoid difficulties with application of non-heat treated cold forging steels in practice.

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Corrosion of Steel and Zinc in Tropics

  • Hue Nguyen Viet;Kwon Sik Chol
    • Journal of the Korean institute of surface engineering
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    • v.36 no.3
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    • pp.272-283
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    • 2003
  • Mild steel and zinc specimens were tested in five atmospheric testing sites of Vietnam in order to collect the corrosion databank as well as to study the corrosion mechanism in tropical conditions, in period of 1997-2000. The results obtained showed that the corrosion rate of steel is in the range of $10-50\;{\mu}m/year$ and of zinc is of $1-5\;{\mu}m/year$. They are interpretable in the comparison with the data obtained in different countries in the South East Asian as well as previous reports of Vietnamese nation project In atmospheric corrosion. The main factors affecting the corrosion in Vietnam tropical conditions are TOW (time of wetness) and salinity. The relationship between sulfur dioxide and corrosion of metals, particularly, zinc was not found clearly. An explanation was suggested about the complex effect of different pieces present in tropical atmosphere and about the alternative of the dominant factors such as humidity, salinity or temperature.

Scaling and Dynamic Effects on the Plate Cutting Response (판의 찢김 응답에 대한 치수 및 동적 효과)

  • 백점기;이탁기
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.48-55
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    • 1996
  • The aim of the present study is to investigate the scaling and dynamic erects on the plate cutting response. A series of cutting tests for unstiffened and longitudinally stiffened steel plate specimens in a quasi-static condition were carried out, varying the plate thickness. Based on the previous as well as the present test results, the scaling effect of Plate thickness on the cutting response is investigated. Dynamic erects are also clarified from the devious theoretical and experimental results. The Cowper-Symonds constitutive equation originally derived for mild steel is modified to consider the influence of strain-rate sensitivity on yield strength of high tensile steel.

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Steel Corrosion Map of Vietnam

  • Cole, Ivan;Corrigan, Penny;Nguyen, Viet Hue
    • Corrosion Science and Technology
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    • v.11 no.4
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    • pp.103-107
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    • 2012
  • In the framework of an International cooperation program in Australia-Asia, the atmospheric corrosion of metals in five nations located in this tropical zone: Australia, Vietnam, Thailand, Philippines and Indonesia was investigated. In this program, mild steel, zinc and copper were tested on a set of sites, representative for different climatic conditions: severe marine, marine, industrial, urban and rural, simultaneously with the collection of climatic parameters and pollutants. Based on the data obtained in the Program and referring to the bank of data collected in the Vietnam National Projects, modeling was used to construct a corrosion map of steel for Vietnam. The correlation of the data derived from the map compared with those from National Projects is very high, in most cases, differing by less than 2-3%.

A Study on the Nonlinear Behavior of Plate under Thrust (면내압축하중을 받는 선체판의 비선형거동에 관한 연구)

  • 고재용
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1996.09a
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    • pp.95-110
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    • 1996
  • High Tensile Steel enables to reduce the plate thickness comparing to the case when Mild Steel is used. From the economical view point this is very preferable since the reduction in the hull weight. However to use the High Tensile Steel effectively the plate thickness may become thin so that the occurrence of buckling is inevitable and design allowing plate buckling may be necessary. If the inplane stiffness of the plating decreases due to buckling, buckling may be necessary. If the inplane stiffness of the plating decreases due to buckling the flexural rigidity of the cross section of a ship's hull also decreases. this may lead to excessive deflection of the hull girder under longitudinal bending. In these cases a precise estimation of plate's behavior after buckling is necessary and nonlinear analysis of isolated and stiffened plates is required for structural system analysis. In this connection this paper discusses nonlinear behaviour of thin plate under thrust. Based on the analytical method elastic large deflection analysis of isolated plate is perform and simple expression are derived to evaluate the inplane rigidity of plates subjected to uniaxial compression.

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Microstructural Realization of SD400 Rebar by Developing Tempcore Simulation Apparatus (템프코어 냉각모사 장치 개발을 통한 SD400 철근 미세조직 구현)

  • Park, Chun Su;Yi, Hyang Jun;Bae, Seh Wook;Kim, Gil-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.543-547
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    • 2015
  • The cooling process referred to as Tempcore has been applied to produce a high-strength rebar. Excellent rebar with strength and weldability can be manufactured from mild steel without the addition of alloying elements by using the Tempcore process. However, there are limitations to evaluating the effect of various chemical compositions and cooling conditions within a site facility. In this study, we developed an apparatus to simulate the Tempcore process and obtained microstructures with a hardened surface layer, an intermediate region and a soft inner core. The experimental apparatus has been equipped with a cooler set that is the same as the site facility and consists of a pump line that supplies pressure of 12-13 bar and flow rate of up to $50m^3/h$. In accordance with the simulation result of steel grade SD400 that requires more than 400 MPa of yield strength, both the hardened area ratio and the hardness with respect to each cooling depth were found to agree well with the product.