• Title/Summary/Keyword: Micro-tensile-test

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Effectiveness of steel fibers in ultra-high-performance fiber-reinforced concrete construction

  • Dadmand, Behrooz;Pourbaba, Masoud;Sadaghian, Hamed;Mirmiran, Amir
    • Advances in concrete construction
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    • v.10 no.3
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    • pp.195-209
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    • 2020
  • This study investigates the behavior of ultra-high-performance fiber-reinforced concrete (UHPFRC) with hybrid macro-micro steel and macro steel-polypropylene (PP) fibers. Compression, direct and indirect tension tests were carried out on cubic and cylindrical, dogbone and prismatic specimens, respectively. Three types of macro steel fibers, i.e., round crimped (RC), crimped (C), and hooked (H) were combined with micro steel (MS) and PP fibers in overall ratios of 2% by volume. Additionally, numerical analyses were performed to validate the test results. Parameters studied included, fracture energy, tensile strength, compressive strength, flexural strength, and residual strength. Tests showed that replacing PP fibers with MS significantly improves all parameters particularly flexural strength (17.38 MPa compared to 37.71 MPa). Additionally, the adopted numerical approach successfully captured the flexural load-deflection response of experimental beams. Lastly, the proposed regression model for the flexural load-deflection curve compared very well with experimental results, as evidenced by its coefficient of correlation (R2) of over 0.90.

Mechanical Properties of Forged Nimonic 80A Superalloy Fabricated by Vacuum Spray Casting (진공분무주조법에 의해 제조한 Nimonic 80A 초내열합금 단조재의 기계적 특성)

  • Lee, Yun-Soo;Hyun, Soong-Keun;Jung, Dae-Hyun;Byun, Joong-Sig
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.263-270
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    • 2012
  • This study investigates the effect of heat treatment on the mechanical properties of a forged Ni-based superalloy called Nimonic 80A. Nimonic 80A ingot samples were fabricated by vacuum spray casting to achieve a fine and homogenized microstructure. The ingot samples were subsequently hot-forged with the diameter of 220 mm at 1373 K. From the center to the surface of the forged Nimonic 80A, its average grain size decreased and its micro-Vickers hardness increased slightly. Solution treatment was carried out at 1353 K with 8 hours of air cooling followed by aging treatment, which was carried out in the range of 873-1073 K with various times from 0.5 to 256 hours. To set the optimum aging conditions, micro-Vickers hardness tests were performed. The maximum hardness value of 388.0 Hv was obtained by aging at 973 K for 32 hours. Also, tensile tests were performed for optimum aging conditions at room temperature and 873 K. The results can be used effectively to perform reasonable heat treatment of Nimonic 80A superalloy.

The Morphology and Adhesion of TiCN Film formed by PECVD (PECVD 에 의해 형성된 TiCN 박막의 형상 및 밀착성)

  • Huh, J.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.3
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    • pp.118-126
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    • 2002
  • TiCN thin films were deposited on tool steels at $510^{\circ}C$ by PECVD from a $TiCl_4+N_2+CH_4+H_2+Ar$ gaseous mixture. The microstructures and preferred orientation were investigated. The micro-scratch tests were performed using a system equipped with an acoustic emission sensor. Critical loads were determined to evaluate the adhesion of TiCN to substrate. The influences of the microstructures of substrates, double layered coatings, and coatings after nitriding(duplex coating) were investigated. The experimental results showed that the microstructures of substrates and double layered coating did not affect the critical loads considerably. By the duplex coating, critical loads were not always increased. In some cases, duplex coatings decreased critical loads significantly despite of absence of black layer. In this study, we tried to relate the results of scratch test to the residual stress analysis. Nitriding before the coating reduces the tensile residual stress in the film, which gives rise to low critical load in scratch test.

Effect of steel fibres and nano silica on fracture properties of medium strength concrete

  • Murthy, A. Ramachandra;Ganesh, P.
    • Advances in concrete construction
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    • v.7 no.3
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    • pp.143-150
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    • 2019
  • This study presents the fracture properties of nano modified medium strength concrete (MSC). The nano particle used in this study is nano silica which replaces cement about 1 and 2% by weight, and the micro steel fibers are added about 0.4% volume of concrete. In addition to fracture properties, mechanical properties, namely, compressive strength, split tensile strength, and flexural strength of nano modified MSC are studied. To ensure the durability of the MSC, durability studies such as rapid chloride penetration test, sorptivity test, and water absorption test have been carried out for the nano modified MSC. From the study, it is observed that significant performance improvement in nano modified MSC in terms of strength and durability which could be attributed due to the addition pozzolanic reaction and the filler effect of nano silica. The incorporation of nano silica increases the fracture energy about 30% for mix without nano silica. Also, size independent fracture energy is arrived using two popular methods, namely, RILEM work of fracture method with $P-{\delta}$ tail correction and boundary effect method. Both the methods resulted in nearly the same size-independent $G_F$ irrespective of the notch to depth ratio of the same specimen. This shows evidence that either of the two procedures could be used in practice for analysis of cracked concrete structures.

Experimental and numerical study on the mechanical properties of reinforced polyester composites

  • Ibrahim Alameri;Meral Oltulu
    • Advances in materials Research
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    • v.12 no.3
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    • pp.227-242
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    • 2023
  • Polyester composites play a vital role in civil engineering applications, especially in bridge and car park structures. Therefore, the addition of waste silica-based fillers will both improve the mechanical and durability performance of composites and produce an environmentally friendly material. In this study, the mechanical performance of polyester composites was investigated experimentally and numerically by adding micro and nano-sized silica-based fillers, marble powder, silica fume and nano-silica. 24 cubes for the compression test and 18 prisms for the flexural test were produced in six different groups containing 30% marble powder, 5% silica fume and 1% nano-silica by weight. SEM/EDS testing was used to investigate the distribution of filler particles in the matrix. Experimentally collected results were used to validate tests in the Abaqus software. Additionally, the Extended Finite Element Method (XFEM) was used to estimate the fracture process for the flexural test. The results show that the added silica fume, marble powder and nano silica improves the compressive strength of polyester composites by 32-38% and the flexural tensile strength by 10-60% compared to pure polyester composite. The numerically obtained results matched well with the experimental data, demonstrating the accuracy and feasibility of the calibrated finite element model.

A Study on Electron Beam Weldmetal Cross Section Shapes and Strength of Al 5052 Thick Plate (Al 5052 함금 후판재의 전자빔 용접부 단면 형상과 강도에 관한 연구)

  • Kim, In-Ho;Lee, Gil-Young;Ju, Jeong-Min;Park, Kyoung-Tae;Chun, Byong-Sun
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.73-79
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    • 2009
  • This present paper investigated the mechanical properties and the microstructures of each penetration shapes classifying the conduction shape area and the keyhole shape area about electron beam welded 120(T)mm thick plated aluminum 5052 112H. As a result the penetration depth is increased linearly according to the output power, but the aspect ratio is decreased after the regular output power. In the conduction shape area, the Heat affected zone is observed relatively wider than the keyhole shape area. In the material front surface of the welded specimen, the width is decreased but the width in the material rear surface is increased. After the measuring the Micro Vikers Hardness, it showed almost similar hardness range in all parts, and after testing the tensile strength, the ultimate tensile strength is similar to the ultimate tensile strength of the base material in all the specimens, also the fracture point was generated in the base materials of all the samples. In the result of the impact test, impact absorbed energy of the Keyhole shape area is turned up very high, and also shown up the effect about four times of fracture toughness comparing the base material. In the last result of observing the fractographs, typical ductile fraction is shown in each weld metal, and in the basic material, the dimple fraction is shown. The weld metals are shown that there are no other developments of any new chemical compound during the fastness melting and solidification.

Investigation of Deep Drawability and Product Qualities of Ultra Thin Beryllium Copper Sheet Metal (베릴륨동 극박판의 드로잉 성형성과 품질특성 연구)

  • Park, S.S.;Hwang, K.B.;Kim, J.B.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.179-184
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    • 2010
  • The present study is focused on the deep drawability and product qualities of ultra thin beryllium copper sheet metal. The goal of this research is to investigate the limit drawing ratio in deep drawing of ultra thin beryllium copper metal. For the experiment, beryllium copper(C1720, $50{\mu}m$ in thickness) is used. Tensile test are also carried out to find out the material properties. Deep drawing experiments are carried out in Universal Testing Machine(UTM) to obtain limit drawing ratio. Deep drawing tests are carried out for various specimen sizes. Teflon film is used as a lubricant and constant blank holding force is imposed. Sheet thickness and surface hardness are measured along radial direction after deep drawing. Thickness is measured using optical microscope. For beryllium copper(C1720), the maximum LDR of 2.4 is obtained when the die shoulder radius is 20 or 30 times of sheet thickness.

The Effect on the Strength According to Carbon Content of Kovar Steel (코바강의 탄소첨가량에 따른 강도에 미치는 영향)

  • Choi, Byung-Hui;Choi, Byung-Ky
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.28-33
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    • 2010
  • Ni alloy steel is able to use during long time because of good acid and corrosion resistance. So, it's research has focused on developing the alternative alloy which is economically feasible. Recently, consumption of Kovar steel is gradually increased in field of the jet engine and the gas turbine because of its low thermal expansive characteristics. The specimens of Kovar steel(29%Ni-17%Co) contain 0.00%C, 0.03%C, 0.06%C, 0.10%C and 0.20%C, respectively. Ingots are manufactured by VIM(vacuum induction melting furnace) and then specimens are made by automatic hot rolling after heat treatment. Strength of Kovar steel according to carbon contents is estimated by hardness, tensile and impact test. Hardness of the 0.20%C specimen is more improved approximately 14.4% than one of base metal. Its strength increases 32.4% of a base metal, and its impact energy is also enhance 11.5%.

Precipitates Behavior and Microstructure of Friction Stir Welded 2519Al Alloy (마찰교반 용접한 2519Al 합금 용접부의 석출거동 및 미세조직)

  • Bae, Jong-Mo;Park, Tae-Won;Baik, Doo-Hyun;Kim, Hung-Ju;Chang, Woong-Seong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.109-111
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    • 2006
  • In this study, microstructure and mechanical properties for the friction stir welded 2519Al-T87 alloy of the thickness of 38.8mm were studied using DSC, OM, SEM and micro hardness tester. DSC analysis show that GP Zone, ${\theta}'$ and $\theta$ phases in upper part and ${\theta}'$ and $\theta$ phase in lower part of the FSW zone. Recrystallized large grains are observed in HAZ, and elongated small and large grain in the TMAZ. In SZ, very small grains forms by high plastic deformation and heat from friction by tool and specimen.

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A Study on the friction weldability of inconel alloy-stainless steel (인코넬 합금과 스테인레스 강의 마찰용접 특성 연구)

  • 김의환;민택기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.73-78
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    • 2001
  • In this study, the friction weldability and properties of inconel alloy(IN738LC) to stainless steel (STS304) was investigat-ed. Upset length increased according to increment of friction pressure and time. The tensile strength of the friction weld-ing reached 85% of the STS304 base metal strength under the conditions of 8 sec friction time, 50MPa friction pressure and 150 MPa upset pressure. From the result of fracture surface analysis, IN738LC section can be joined with STS 304 materials in shape of a convex lens. Also, the temperature of welded interface was measured with k-type thermocouple. Finally the plastic flow confirmed at the welded interface STS304 by micro test.

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