• 제목/요약/키워드: Micro-tensile-test

검색결과 211건 처리시간 0.027초

비파괴 계장화 압입시험을 이용한 저항 점용접부 물성 평가 (Evaluation of Mechanical Properties by Using Instrumented Indentation Testing for Resistance Spot Welds)

  • 최철영;김준기;홍재근;염종택;박영도
    • 한국분말재료학회지
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    • 제18권1호
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    • pp.64-72
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    • 2011
  • Nondestructive instrumented indentation test is the method to evaluate the mechanical properties by analyzing load - displacement curve when forming indentation on the surface of the specimen within hundreds of micro-indentation depth. Resistance spot welded samples are known to difficult to measure the local mechanical properties due to the combination of microstructural changes with heat input. Particularly, more difficulties arise to evaluate local mechanical properties of resistance spot welds because of having narrow HAZ, as well as dramatic changed in microstructure and hardness properties across the welds. In this study, evaluation of the local mechanical properties of resistance spot welds was carried out using the characterization of Instrumented Indentation testing. Resistance spot welding were performed for 590MPa DP (Dual Phase) steels and 780MPa TRIP (Transformation Induced Plasticity) steels following ISO 18278-2 condition. Mechanical properties of base metal using tensile test and Instrumented Indentation test showed similar results. Also it is possible to measure local mechanical properties of the center of fusion zone, edge of fusion zone, HAZ and base metal regions by using instrumented indentation test. Therefore, measurement of local mechanical properties using instrumented indentation test is efficient, reliable and relatively simple technique to evaluate the tensile strength, yield strength and hardening exponent.

열방식 마이크로 임프린트 공정을 위한 고분자 재료의 수치적 모델링과 해석 (Numerical Investigation of Micro Thermal Imprint Process of Glassy Polymer near the Glass Transition Temperature)

  • 란 슈하이;이수훈;이혜진;송정한;성연욱;김무종;이문구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.45-52
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    • 2009
  • The research on miniature devices based on non-silicon materials, in particular polymeric materials has been attracting more and more attention in the research field of the micro/nano fabrication in recent years. Lost of applications and many literatures have been reported. However, the study on the micro thermal imprint process of glassy polymer is still not systematic and inadequate. The aim of this research I to obtain a numerical material model for an amorphous glassy polymer, polycarbonate (PC), which can be used in finite element analysis (FEA) of the micro thermal imprint process near the glass transition temperature (Tg). An understanding of the deformation behavior of the PC specimens was acquired by performing tensile stress relaxation tests. The viscoelastic material model based on generalized Maxwell model was introduced for the material near Tg to establish the FE model based on the commercial FEA code ABAQUS/Standard with a suitable set of parameters obtained for this material model form the test data. As a result, the feasibility of the established viscoelastic model for PC near Tg was confirmed and this material model can be used in FE analysis for the prediction and improvement of the micro thermal imprint process for pattern replication.

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레이저 여기 표면파의 음향비선형성을 이용한 Al6061 합금의 소성변형 평가 (Assessment of Plastic Deformation in Al6061 Alloy using Acoustic Nonlinearity of Laser-Generated Surface Wave)

  • 김정석;남태형;최성호;장경영
    • 비파괴검사학회지
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    • 제32권1호
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    • pp.20-26
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    • 2012
  • 본 연구의 목적은 비접촉식 레이저 여기 표면파의 비선형성 계측을 통하여 소성 변형된 알루미늄 합금의 소성변형을 평가하고자 하는 데 있다. 슬릿마스크와 고출력 펄스 레이저를 통한 선배열 레이저빔을 이용하여 협대역의 표면파를 발생 시켰으며, 표면파의 음향 비선형 특성을 이용하기 위하여 슬릿 마스크의 열림 폭과 간격을 변화시킴으로써 레이저 여기 표면파의 주파수 특성을 제어하였다. 스트로크 제어를 통한 인장시험을 통하여 단계별 인장 소성변형 정도를 달리하는 시험편을 제작하였다. 실험결과 인장 소성 변형율이 커짐에 따라 음향 비선형 파라미터는 증가하였으며, 경도 및 EBSD 측정결과 손상의 정도와 매우 밀접한 관계를 보였다. 결과적으로 본 연구에서의 레이저 여기 표면파의 비선형 평가기법은 알루미늄 합금의 소성변형 평가에 매우 유용할 것으로 판단된다.

음향방출법에 의한 고강도 구조용 내화강의 열화특성에 관한 연구 (A Study on Degradation Characteristic of High Strength Fire Resistance Steel for Frame Structure by Acoustic Emission)

  • 김현수;강창룡;남기우;김부안
    • 열처리공학회지
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    • 제13권5호
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    • pp.309-317
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    • 2000
  • Demand for new nondestructive evaluations is growing to detect tensile crack growth behavior to predict long term performance of materials and structure in aggressive environments, especially when they are in non-visible area. Acoustic emission technique is well suited to these problems and has drawn a keen interests because of its dynamic detection ability, extreme sensitivity and location of growing defects. In this study, we investigated the strength of fire resistance steel for frame structure by tensile test after degradation treatment and analysed acoustic emission signals obtained from tensile test with time frequency analysis methods. In the T and TN specimens(under $600^{\circ}C$-10min ) consisting of ferrite and pearlite structure, most of acoustic emission events were produced near yield point, mainly due to the dislocation activities during the deformation. However, B specimen under $600^{\circ}C$-10min had a two peak which was attribute to the presence of martensite phase. The first peak is before yield point and the second after yield point. The sources of second acoustic emission peak were the debonding of martensite-martensite interface and the micro-cracking of brittle martensite phase. In $600^{\circ}C$-30min to $700^{\circ}C$-60min, many signals were observed before yield point and were decreased after yield point.

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Fe계 벌크 비정질 합금을 이용한 레이저 용접층의 파손 거동 (Failure Behavior of Laser Cladding Layer used by Fe-based Bulk Metallic Glass)

  • 임병철;김대환;박상흡
    • 한국산학기술학회논문지
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    • 제16권9호
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    • pp.5743-5747
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    • 2015
  • 본 연구에서는 가스아토마이저로 제조된 Fe계 벌크비정질 합금 분말을 이용하여 제작된 시험편에 레이저 육성용접을 하였고, 인장시험과 경도시험의 실시 및 미세조직을 관찰하여 육성용접 층의 파괴거동을 분석하였다. 인장시험 결과 육성용접층은 탄성변형 후 바로 파괴가 일어났고, 모재는 소성변형 후 파괴가 일어났다. 육성용접층과 모재의 실제 최대인장강도는 각 각 955.9Mpa과 220.4Mpa이다. 육성용접층과 모재의 미소경도는 각 각 $485.5{\pm}21$$197.4{\pm}14$ 이었고, 육성용접층은 매우 높은 경도를 갖는다. 모재는 조대한 결정립을 갖는 미세 구조를 나타내었다. 인장시험 후 파단면을 고분해능주사전자현미경으로 관찰한 결과 육성용접층과 모재의 파괴형태는 각각 취성파괴와 연성파괴를 나타내었다.

STS/Al/Cu 클래드재의 파괴거동 및 기계적 물성에 미치는 인장시험 온도의 영향 (Effect of Tension-Test Temperature on Fracture Behavior and Mechanical Properties in STS/Al/Cu Clad Materials)

  • 배동현;최영준;정원섭;배동수;조영래
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.811-818
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    • 2009
  • In order to meet increasingly complex and rigorous technical specifications, extensive effort has been devoted to fabricate clad materials with multi-layered metal plates. In this study, novel stainless steel/aluminum/copper (STS/Al/Cu) three-ply clad materials were fabricated by a hot rolling process for cookware applications. The effect of the testing temperature on the mechanical properties of the clad materials and on each component metal was investigated during the tensile tests. The interface properties of the clad materials were also examined by optical microscopy (OM) and an electron probe micro-analyzer (EPMA). The best mechanical and interfacial properties for a warm working process were found in a sample annealed at a temperature of $300^{\circ}C$. For the sample annealed at $400^{\circ}C$, the results of the tensile test indicated that interface delamination occurred only in the region of the Al/Cu interfaces. This was due to the formation of the thick and brittle intermetallic compound of $Al_2Cu$ in the Al/Cu interface. In contrast, no interface delamination was observed in the STS/Al interface, most likely due to its strong bond strength.

HIPS(HR-1360) 재료의 피로 특성 평가 (Fatigue Characteristic of High Impact Polystyrene(HR-1360) Materials)

  • 강민성;구재민;석창성;박재실
    • 대한기계학회논문집A
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    • 제34권6호
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    • pp.763-769
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    • 2010
  • 최근에는 물류비용의 증가로 인한 경제적 문제 해결과 사용자의 편의성, 효율 증대를 위하여 많은 사무용 기기 및 가전제품의 부품이 고분자 복합재료로 대체되고 있다. 금속 재료와 비교해 볼 때 이러한 고분자 복합재료는 내구 한도가 낮고 환경에 따라 변형이 심하여 사용 횟수의 증가 및 사용 시간의 증가로 인해 피로 파괴 문제가 빈번하게 발생하고 있다. 본 논문에서는 최근 많이 사용되고 있는 HIPS(High Impact Polystyrene, HR-1360) 재료를 대상으로 하여 $20^{\circ}C$(상온), $40^{\circ}C$, $60^{\circ}C$ 환경 조건에서의 정적 강도 특성을 평가 하였으며, 피로 시험을 통하여 HIPS 재료의 피로 수명(S-N) 선도를 구하였다. 또한 마이크로 비커스 경도 시험기를 이용한 경도 시험을 통해 인장강도와 내구 한도를 예측해 보았다.

유구치 상아질의 각 부위에 적용된 수종의 복합레진 접착제의 미세인장접착강도에 관한 연구 (MICRO-TENSILE BONDING STRENGTH OF REGIONAL PRIMARY MOLAR DENTIN)

  • 유정은;최영철;최성철;박재홍
    • 대한소아치과학회지
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    • 제36권3호
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    • pp.348-357
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    • 2009
  • 본 연구는 유구치 상아질의 각기 다른 부위(표층부, 심층부, 치경부)에서 복합레진 접착제의 접착강도를 비교, 평가하기 위하여 임상에서 흔히 사용하고 있는 서로 다른 4종의 접착방식(3-step total etch: 1군, 2-step total etch: 2군, 2-step self-etch: 3군, all-in-one: 4군)을 적용하고 복합 레진 ($Light-Core^{TM}$ Core Build-Up Composite)을 적층한 후, 미세인장접착강도를 비교하였을 때 다음과 같은 결과를 얻었다. 1. 접착방식간의 비교에서 레진의 접착방식에 따른 상아질 각 부위에서의 미세인장접착강도는 제 1군이 표층부에서 뚜렷이 높았으나(p<0.05) 2, 3, 4군은 부위에 따른 차이가 없었다. 2. 부위별 미세인장접착강도를 비교하여 보았을 때 상아질 표층부에서의 미세인장접착강도는 레진의 접착 방식간에 차이가 없었으나, 심층부에서는 2군, 3군, 4군 및 1군의 순으로 나타났고(p<0.05), 치경부에서는 2군과 3군이 1군과 4군에 비하여 현저히 높았다(p<0.05).

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TA-ESPI에 의한 외팔보의 탄성계수 측정 (Evaluation of Young's Modulus of a Cantilever Beam by TA-ESPI)

  • 이항서;김경석;강기수;정현철;양승필
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1115-1119
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    • 2005
  • The paper proposes the elastic modulus evaluation technique of a cantilever beam by vibration analysis based on time-average electronic speckle pattern interferometry (TA-ESPI) with non-contact and nondestructive and Euler-Bernoulli equation. General approaches for the measurement of elastic modulus of thin film are Nano indentation test, Bulge test and Micro-tensile test and so on. They each have strength and weakness in the preparation of test specimen and the analysis of experimental result. ESPI has been developed as a common measurement method for vibration mode visualization and surface displacement. Whole-field vibration mode shape (surface displacement distribution) at a resonance frequency can be visualized by ESPI. And the maximum surface displacement distribution from ESPI is a clue to find the resonance frequency at each vibration mode shape. And the elastic modules of test material can be easily estimated from the measured resonance frequency and Euler-Bernoulli equation. The TA-ESPI vibration analysis technique is able to give the elastic modulus of materials through the simple processing of preparation and analysis.

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첨단복합방식재를 이용한 각종 선박구조물의 마찰마모손상의 최소화 (Minimization of Friction and Wear Damage of Marine Structures by Using the Advanced Anti-corrosive Composite Materials)

  • 김윤해;김진우
    • 해양환경안전학회지
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    • 제5권2호
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    • pp.15-26
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    • 1999
  • The marine structures with sea water cooling system always expose to the oceanic atmosphere. Therefore, the protection of the equipments is very important. To investigate the effectiveness of advanced composite materials for the application in offshore environments, the tensile test, hardness test, undercutting property test, permeance test and the friction and wear test were carried out by using various applicable coating materials. The main results obtained can be summarized as follows; 1. The micro-hardness of the Archcoat 502B showed the highest value. 2. The coefficient of friction of the Rigspray coating at the speed of 2.21m/sec showed the lowest value, and that of the Archcoat 502B coating at 1.08m/sec and 0.18m/sec indicated the lowest values. 3. The wear mass at the speed of 0.18m/sec and 1.08m/sec in dry condition showed the smallest values. 4. The Archcoat 502B coating is fitted to the dynamic instruments in the range of low speed and middle speed. Rigspray coating is fitted to the dynamic instruments in the range of high speed. 5. The wear mass of five kinds of coating materials at the range of low speed was very small, and those of the Archcoat S02B, Archcoat 402B and Rigspray coating at high speed range were quitely smaller than those of the Modified Epoxy and Tar Epoxy.

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