• 제목/요약/키워드: Micro-stamping

검색결과 18건 처리시간 0.028초

미세스탬핑 공정에서 블랭크 형상의 영향에 관한 연구 (A Study on the Effect of Blank Shape on the Miniature Stamping)

  • 심현보
    • 소성∙가공
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    • 제15권4호
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    • pp.304-310
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    • 2006
  • Due to a recent growth of the area of MEMS and a trend moving toward smaller scale, a micro manufacturing that is usually related with lithography is now emerging. Differently from traditional manufacturing processes, the micro or miniature manufacturing usually requires expensive sophisticated equipments and its characteristics are of high cost and of low productivity. However, a miniature stamping, which makes small sized product with a thin metal usually in the range of meso-scale, can be realized in a low cost and in a high productivity with relatively inexpensive equipments. For a successful development of miniature stamping, lots of obstacles, including material properties related with formability, have to be overcome. Since the thin metal shows distinctive characteristics, e.g., size effect and statistically scattered material properties, the formability of miniature stamping is not good in general and the possible shape with the miniature stamping is limited relatively simple shapes. Since the optimal blank improves formability and the improved formability can make up for problems of material properties, the possibility of success can be increased. This study is carried out to show the possibility of miniature stamping and to verify the effect of optimal blank for the miniature stamping.

감도 해석을 이용한 미세 스탬핑 장치의 동적 해석 (Dynamic Analysis on a Hydraulic Press for Micro-Stamping Using Sensitivity Analysis)

  • 최형길;이진우;김명준;이동석;이장무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.221-224
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    • 2001
  • The dynamic characteristics of a hydraulic press for micro-stamping are investigated by Finite Element Analysis. This machine requires high precision in producing milli-structure of electric products such as TFT-LCD back-up light reflector. First, the modal analysis of the parts and the assembly of the hydraulic press is performed. Then, the sensitivity analysis is carried out. The results show that the bearing stiffness and the base mounting stiffness affect the specific mode shapes.

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자동차용 표면처리강판의 마찰특성에 관한 연구 (A study of frictional characteristics of galvanized sheet steels for automobiles)

  • 김영석;남재복;최원집
    • 대한기계학회논문집
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    • 제14권6호
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    • pp.1474-1486
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    • 1990
  • 본 연구에서는 자동차용 표면처리 강판의 스탬핑 성형에 있어서 도금 종류별 도금층의 표면특성과 마찰, 윤활특성의 상관관계를 규명하고, 스탬핑 성형특성을 파악 하여 도금 종류별 최적 성형조건을 도출하고자 한다.

스탬핑 순서가 미치는 미세요소 변형 수치해석 (A numerical deformation analysis of micro elements by stamping orders)

  • 이창희;김용연
    • 한국정밀공학회지
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    • 제22권12호
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    • pp.156-162
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    • 2005
  • In this paper, we study the mechanism of lead deformation by numerically simulating the stamping process by means of a commercial finite element code. It is very important to analyze effects that the lead shape makes on the lead deformation, because the lead shape is often modified in order to minimize the deformation or to increase the buckling critical load of the punch. Therefore the stamping process, first, numerically simulated by considering as a quasi-static problem. Second, the effect on the lead deformation due to the lead shape variation, a linear lead geometry and a bent lead, was numerically analyzed and discussed. Finally, the punching order was optimized fur multi-lead generating stamping process. The results show that the bent lead is little bit more shifted than the linear lead after the punching process. But the bent lead is vertically less deformed than the linear lead. The punching order to successively generate the lead is good to keep the lead space uniform. The results will be very effectively applied for the design of the blanking or punching dies in industry.

다구찌 법을 이용한 정밀 프레스 구조의 최적화 (Optimization of the Structure of the High-precision press by Tabuchi Methods)

  • 현소영;김권희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.567-570
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    • 2000
  • Optimization of structure of a high-precision stamping press structure is performed by combination of Taguchi Method and finite element analysis. Too much difference in the stiffness between hydrostatic bearing linear guide and press structure is observed. Efforts are made to level up the stiffness of press structure to the level of hydrostatic bearing's. Some important design parameters are identified and discussed.

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미세 박판 스탬핑을 위한 초정밀 프레스 개발 (Development of a High Precision Press for Micro-Stamping)

  • 김권희;전상열;이종구;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.225-230
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    • 2001
  • Hydrostatic bearings have been applied to high precision machine tools and instruments due to their high stiffness, high damping and excellent guided motion straightness. In this paper, we present a procedure for design and test of a high precision press with linear hydrostatic bearings. For a hydrostatic bearing set designed manufactured, measurements were made for the motion straightness, repeatability and bearing stiffness. They are found to be 1.36${\mu}m$/100mm, 0.19${\mu}m$/100mm and 1,261N/${\mu}m$ respectively. With some experience with the hydrostatic bearing, design aspects of the precision press is discussed.

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핫스탬핑 공정조건에 따른 기계적 특성 (The Effect of Hot Stamping Operation Condition on the Mechanical Properties)

  • 김훈동;문만빈;이승하;윤경원;유지홍
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.317-320
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    • 2008
  • The Hot Stamping process, which is the hot pressing of steel parts using cold dies. can utilize both case of shaping and high strength due to the hardening effect of rapid quenching during the pressing. We carried out experiments of quenching rate and tempering treatments at temperatures of $200^{\circ}C$ and $300^{\circ}C$ and different soaking times. Tn this study, the mechanical properties and microstructure of micro boron alloyed steels after heat treatments are compared.

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Zn-Ni계 합금도금강판의 마찰특성에 관한 연구 (Frictional characteristics of electro Zn-Ni alloy coated steel sheets)

  • 김영석;박기철;조재억
    • 대한기계학회논문집
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    • 제15권6호
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    • pp.1807-1818
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    • 1991
  • 본 연구에서는 자동차용 Zn-Ni계 합금 전기도금 강판(electro Zn-Ni alloy coated steel sheet, EGN)에서 도금층 중의 Ni함량에 따른 금층의 표면특성이 마찰거 동에 미치는 영향과 윤활유 종류에 따른 Ni 함량별 마찰특성을 파악하여 최적 스탬핑 조건을 도출하는데 기여하고자 한다.