• Title/Summary/Keyword: Micro-gear

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Development of Wear Analysis Model of Precision Small Rotating Device (정밀소형회전기구의 마모해석모델에 관한 연구)

  • 여은구;조선형;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.355-358
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    • 2003
  • Recently, micro forming process technology have been developed since the size of machine parts become the crucial factor for minimizing of products in general electronic products. Most small machine parts consist of gear and rotation axis and the wear by mechanical contact is known as the primary factor for life reduction of high precision machine part. Lots of studies for mechanical wear and friction have been reported and many researches of MEMS technology have been studied recently. But just few studies for wear of micro or milli sized machine part have teen implemented. In this research, the wear equation is suggested according to the contact shape of axial part in micro or milli sized machine part. And wear analysis model which can predict the magnitude of wear through this suggested equation with numerical analysis program.

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Tribology Characteristics of Hexagonal Shape Surface Textured Reduction Gear in Electric Agricultural Vehicle

  • Choi, Wonsik;Pratama, Pandu Sandi;Byun, Jaeyoung;Kwon, Soonhong;Kwon, Soongu;Park, Jongmin;Kim, Jongsoon;Chung, Songwon
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.1
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    • pp.47-54
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    • 2019
  • An experimental study was conducted on the wear and friction responses in sliding tests of a micro-textured surface on laser pattern (LP) steel as reduction gear material in electric guided vehicle. In this research, the friction characteristics of laser pattern steel under different micro texture density conditions were investigated. The friction tests were carried out at sliding speeds of 0.06 m/s to 0.34 m/s and at normal loads of 2 to 10 N. Photolithography method was used to create the dimples for surface texturing purpose. Four different specimens having different dimple densities of 10%, 12.5%, 15%, and 20% were observed respectively. In this research, friction conditions as shown in Stribeck curve were investigated. Furthermore, the microscopic surface was observed using scanning electron microscope. It was found that the dimple density had a significant role on the friction characteristics of laser pattern steel conditioned as reduction gear material in an agricultural vehicle. The duty number showed that the friction condition was hydrodynamic regime. The best performance was obtained from 12.5% dimple density with lowest friction coefficient achieved at 0.018771 under the velocity of 0.34 m/s and 10N load.

Fabrication of Nano Composites Using Hybrid Rapid Prototyping (하이브리드 쾌속 조형을 이용한 나노 복합재의 조형)

  • Chu W.S.;Kim S.G.;Ahn S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.757-760
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    • 2005
  • The technology of rapid prototyping (RP) is used for design verification, function test and fabrication of prototype. The current issues in RP are improvement in accuracy and application of various materials. In this paper, a hybrid rapid prototyping system is introduced which can fabricate nano composites using various materials. This hybrid system adopts RP and machining process, so material deposition and removal is performed at the same time in a single station. As examples, micro gears and a composite scaffold were fabricated using photo cured polymer with nano powders such as carbon black and hydroxyapatite. From the micro gear samples the hybrid RP technology showed higher precision than those made by casting or deposition process.

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Pitting Life Experiments of Gear Material using a Damaged Area Analysis Method (피팅 파손면적분석기법을 이용한 기어재의 피팅 수명 실험)

  • Joo, Jin-Wook;Lee, Byung-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.92-97
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    • 2010
  • The object of this study is to investigate the definite method for pitting damaged surfaces. Pitting is a sort of fatigue damages and it is made by a repetitive load. For a judgment between damages or not, sensing vibrations of test equipment is simple. However, it is not only difficult to observe a growth of pitting but also impossible to detect the juncture of initial pitting. Therefore, a method for the pitting damaged area measuring technique was effectively implemented by Two Roller Machine. The change of surface damaged area was measured by an optical microscope in regular time and calculated by the use of dark and bright ratio of test specimens' pictures taken by optical microscope. In conclusion, S - N Curves gained by Failure rate - Cycle graph was led and the curves are able to be chosen as occasion demands for a failure area percentage.

Velocity Profile Optimization of Flapping Wing Micro Air Vehicle (초소형 날갯짓 비행체의 최적 날갯짓 속도 분포 연구)

  • Cho, Sungyu;Lee, Junhee;Kim, Chongam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.11
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    • pp.837-847
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    • 2020
  • A velocity profile for flapping flight is optimized to increase the power efficiency of 20g weighted flapping wing micro air vehicle in hover. The experimental optimization of flapping velocity profile is carried out with a real sized flapper, and various velocity profiles are realized by non-circular gear. Kriging with noise is adopted as a meta model of the profile optimization to reflect the data noise by uncertainty. The optimization results confirm that the flapping efficiency (thrust-to-power ratio) is substantially improved (11.3%) through the elastic deformation that carries the angular kinetic energy from previous stroke.

Vibration Reduction Device for Directional Moving Satellite Antenna (지향성을 가지고 동작하는 위성 안테나 진동저감 장치 )

  • SeokWeon Choi;Sang-Soon Yong
    • Journal of Space Technology and Applications
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    • v.2 no.3
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    • pp.187-194
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    • 2022
  • Although the magnitude of the disturbance caused by the driving of the motor operated to secure the high-speed and precise directivity of the antenna is small, it acts as a major cause of impairing the image quality of the observation satellite, which requires precision directing performance. In order to acquire high-resolution image information through the improvement of the high-resolution observation satellite, proper vibration isolation and reduction design are required so that jitter generated when the directional antenna motor is driven is not transmitted to the main mission equipment. In this paper, the development process of the directional antenna vibration reduction device applied to real satellites and the effect of micro vibration reduction before and after application will be examined. This device was designed as a way to significantly improve the jitter problem by replacing only one gear in the directional antenna driving unit with a spring damper gear without any additional interface equipment. It was first applied and launched to a high-resolution earth observation satellite, and has been successfully operated so far.

Matching Improvement of RF Matcher for Plasma Etcher (식각장비의 RF 정합모듈 성능 개선)

  • Sul, Yong-Tae;Lee, Eui-Yong;Kwon, Hyuk-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.327-332
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    • 2008
  • New RF matcher module has been proposed in this paper for improvement of RF matcher in plasma etcher system using in semiconductor and display panel manufacturing process. New designed warm gear was used instead of bevel gear in new driving module, and control system was re-arranged with one-chip micro-process technique. The matching performance of new match module was improved in various process condition with reduction of backlash and matching time, and flexible motion of motor compared commercial match module. However this new type RF match module will improve the productivity in etching process of the mass production line.

Structural Analysis of a Composite Target-drone

  • Park, Yong-Bin;Nguyen, Khanh-Hung;Kweon, Jin-Hwe;Choi, Jin-Ho;Han, Jong-Su
    • International Journal of Aeronautical and Space Sciences
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    • v.12 no.1
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    • pp.84-91
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    • 2011
  • A finite element analysis for the wing and landing gear of a composite target-drone air vehicle was performed. For the wing analysis, two load cases were considered: a 5g symmetric pull-up and a -1.5g symmetric push-over. For the landing gear analysis, a sinking velocity of 1.4 m/s at a 2g level landing condition was taken into account. MSC/NASTRAN and LS-DYNA were utilized for the static and dynamic analyses, respectively. Finite element results were verified by the static test of a prototype wing under a 6g symmetric pull-up condition. The test showed a 17% larger wing tip deflection than the finite element analysis. This difference is believed to come from the material and geometrical imperfections incurred during the manufacturing process.