• 제목/요약/키워드: Micro-drill tip

검색결과 5건 처리시간 0.019초

다이아몬드 입자 전착 드릴에 의한 알루미나 성형제의 미소구멍가공 (Micro-drilling of alumina green body with diamond abrasive drills)

  • 이학구;방경근;김포진;이대길
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.926-931
    • /
    • 2002
  • Although ceramic plates with many micro-hales are used as MCP (Micro-channel plate) for electron amplification, catalytic converters, filters, electrical insulators and thermal conductors in integrated circuits, the drilling of micro-hales in the ceramics is difficult because of their low thermal conductivity, high hardness and brittleness. Therefore, in this work, the machining of ceramic green body fellowed by sintering of green body was employed fur fabricating ceramic plates with many micro-holes. The micro-drilling of alumina green body was performed with diamond abrasive WC drills, and the cutting force w.r.t. drilling times was measured for the determination of toot life. From the investigation of the wear of micro-drill tip w.r.t. drilling times, the wear mechanism of tip during micro-drilling of ceramic green body was suggested.

  • PDF

세라믹 성형체의 미소구멍 가공 시 다이아몬드 입자 전착 드릴의 공구 수명 예측 모델 (Model for predicting tool life of diamond abrasive micro-drills during micro-drilling of ceramic green bodies)

  • 이학구;이대길
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.593-598
    • /
    • 2003
  • Ceramic plates containing many micro-holes are used in diverse applications such as MCP (Microchannel Plate). catalytic converters, filters, electrical insulators in integrated circuits, and so on. One of the efficient methods for machining many holes in ceramic plates is wet drilling of ceramic green bodies followed by sintering them. Since the strength of ceramic green bodies is much lower than the strength of sintered ceramic plate, ceramic green bodies can be drilled with high feed rate. The axial force during micro-drilling of ceramic green bodies increases rapidly at high feed rate, which induces the crack in workpiece. Therefore, the tool lift of micro-drill with respect to feed rate may be determined by the predicting increase of axial force. In this work, the axial force during micro-drilling was calculated using the chip flow model on the micro-drill tip. from which the tool life of diamond abrasive micro-drill during micro-drilling of ceramic green bodies was calculated.

  • PDF

Effect of Laser Pre-Drilling on Insertion Torque of Orthodontic Miniscrews: A Preliminary Study

  • Kim, Keun-Hwa;Choi, Sung-Hwan;Cha, Jung-Yul;Hwang, Chung-Ju
    • Journal of Korean Dental Science
    • /
    • 제10권2호
    • /
    • pp.66-73
    • /
    • 2017
  • Purpose: To evaluate the effect of different-sized drill tips and laser irradiation times on the initial stability of orthodontic miniscrews placed in Er,Cr:YSGG-laser pre-drilled holes in an animal model. Materials and Methods: Laser pre-drilled holes were made in dog mandibular bone with an Er,Cr:YSGG laser using irradiation times of 5, 7, 9, 11, and 13 seconds, and tip diameters of 0.4 and 0.6 mm. The maximum diameter and depth of the pre-drilled holes was measured with micro computed tomography. The maximum insertion torque was measured during placement the miniscrew. Result: Laser pre-drilled holes were conical shaped. The maximum diameter of pre-drilled holes increased with longer laser irradiation times (P>0.05) and larger tip diameters (P<0.05). The depth of pre-drilled holes increased with longer laser irradiation times and larger tip diameters (P<0.05). When the 0.4 mm tip, but not the 0.6 mm tip, was used, the insertion torque decreased significantly with longer laser irradiation times (P<0.05). Conclusion: Tip diameter impacted insertion torque more than irradiation time. It takes at least 9 seconds using a 0.6 mm tip to create a 0.8 mm diameter and 1.0 mm depth hole in thick cortical bone.

초소형 PCD 공구 제작을 위한 확산접합부의 형상에 따른 인장강도 특성 (Tensile Strength Properties of the Diffusion Bonding Copula Shape for Micro PCD Tool Fabrication)

  • 정바위;김욱수;정우섭;박정우
    • 한국기계가공학회지
    • /
    • 제14권2호
    • /
    • pp.25-30
    • /
    • 2015
  • This study involved the fabrication of precision machine tools using a polycrystalline diamond tip [sintered PCD and cemented carbide (WC-Co) tip] and WC-Co shanks via diffusion bonding with a paste-type nickel alloy filler metal. Diffusion bonding is a process whereby two materials are pressed together at high temperature and high pressure for a sufficient period of time to allow significant atomic diffusion to occur. For smooth progress, a filler metal of nickel alloy was used at the interface. Optical microscopy images were used to observe the copula of the bonded layer. It was confirmed that cracks occurred near the junction in all cases. The tensile strength of the bond was measured using a universal testing machine (UTM) with WC-Co proportional test specimens.

MSG공법에 의한 PRD강관말뚝 보강에 관한 사례 연구 (An Experimental Study on the MSG Reinforcement of Steel Pipe Pile Installed by PRD)

  • 천병식;강희진;공진영
    • 한국지반환경공학회 논문집
    • /
    • 제8권6호
    • /
    • pp.5-12
    • /
    • 2007
  • 이암은 건조 조건에서는 일정한 강도와 강성을 가지나, 지하수 침투 등에 의한 습윤, 포화 시 고유의 강도 및 강성이 저하되어 급속히 풍화되는 특성을 가지며, 포항지역에서 자주 발생하는 절취사면의 활동은 주로 이암이 풍화되어 전단강도가 급격히 저하되는 것으로 볼 수 있다. 본 연구는 시추조사시 강성이 충분한 것으로 평가된 이암층에 PRD강관말뚝을 시공한 후 정재하 시험을 실시한 결과 소요지지력이 부족하여, 이를 보강하기 위한 가장 우수한 방법을 찾기 위하여 여러 가지 공법을 검토하였다. 말뚝지지력 증대에 가장 효과적인 방법을 찾기 위해 말뚝주변 및 선단부에 MSG공법, 마이크로파일 보강후 주변그라우팅공법, 선단보강 그라우팅 및 콘크리트 속채움 등의 방법으로 시험시공을 실시하였고, 시험말뚝에 대한 정재하시험 결과 MSG공법으로 보강한 말뚝의 지지력이 가장 우수함을 알 수 있었다.

  • PDF