• Title/Summary/Keyword: Micro-Combustion

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Rapid Prototyping and Testing of 3D Micro Rockets Using Mechanical Micro Machining

  • Chu Won-Shik;Beak Chang-Il;Ahn Sung-Hoon;Cho Tae-Hwan
    • Journal of Mechanical Science and Technology
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    • v.20 no.1
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    • pp.85-93
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    • 2006
  • The trend of miniaturization has been applied to the research of rockets to develop prototypes of micro rockets. In this paper, the development of a web-integrated prototyping system for three-dimensional micro rockets, and the results of combustion tests are discussed. The body of rocket was made of 6061 aluminum cylinder by lathe process. The three-dimensional micro nozzles were fabricated on the same aluminum by using micro endmills with ${\phi}100{\mu}m{sim}{\phi}500{\mu}m$ diameter. Two types of micro nozzle were fabricated and compared for performance. The total mass of the rockets was 7.32 g and that of propellant (gun powder) was 0.65 g. The thrust-to-weight ratio was between 1.58 and 1.74, and the flight test with 45 degree launch angle from the ground resulted in $46\;m{\sim}53\;m$ of horizontal flight distance. In addition, ABS housing for the micro machined rocket was fabricated using Fused Deposition Modeling (FDM). A web-based design, fabrication, and test system for micro nozzles was proposed to integrate the distributed hardware resources. Test data was sent to the designer via the same web server for the faster feedback to the rocket designer.

An Experimental Study on the Combustion Characteristics of CWM Single Droplet (CWM 단일액적의 연소특성에 관한 연구)

  • Park, Chong-Sang;Lee, Tae-Won;HA, Jong-Yul;Chung, Sung-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.3
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    • pp.402-410
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    • 2000
  • As the combustion process of CWM consists of the water evaporation, the release and combustion of volatile matter, and the combustion of char for every particle, it is more complex than that of existent liquid fuel. Though the many studies on CWM combustion have been carried out by the single droplet using hanging methods or the multiple droplet using atomization methods, any report don't presents definite solution about the effects by the initial water evaporation and combustion of volatile. When CWM is suddenly exposed in the high temperature surroundings, the internal water evaporates and then each droplet builds up pores. Besides, porosity rate changes along the temperature of surroundings, the composition ratio of CWM, and the initial diameter of droplet. In result, because it affects the whole combustion rate, the combustion of CWM has complex mechanism as compared with the combustion of liquid or gas fuel. Therefore, concentrating on porous structure of CWM, this study has proceeded to acquire the basic data on the CWM injection combustion and closely examines the effects of the first stage combustion on the whole combustion by measuring the diameter variations, pore rate, mass fraction burned, and the internal temperature changes of CWM droplet. The results demonstrate that $60{\sim}70%$ of initial mass is reduced during water evaporation and volatile combustion period, and swelling rate, mass faction burned, and density variation are greatly concerned with atomization of CWM etc.

The Low NOx Characteristics of the Primary Zone in Micro Turbine Combustor (마이크로 터빈 연소기 주연소영역의 저 NOx 생성 특성)

  • Son, M.G.;Ahn, K.Y.;Lee, H.S.;Yoon, J.J.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.155-160
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    • 2001
  • The low NOx characteristics have been investigated to develop the combustor for micro turbine. The lean premixed combustion technology was applied to reduce the NOx emission. The test was conducted at the condition of high temperature and ambient pressure. The combustion air which has the temperature of $450\sim650K$ were supplied to the combustor through the air preheater. The temperature and emissions of NOx and CO were measured at the exit of combustor, The exit temperature and NOx were increased and CO was decreased with increasing inlet air temperature. The premixing chamber can be operated very lean condition of equivalence ratio around 0.35. The NOx was decreased with decreasing the equivalence ratio. The CO was decreased with decreasing the equivalence ratio, but the CO was increased with decreasing the equivalence ratio below 0.4. But, at the very lean condition of equivalence ratio below 0.35 both NOx and CO were increased because of the flame unstability. The NOx was decreased and CO was increased with increasing inlet air flowrate. This results can be used to determine the size of combustor. Consequently the performance of combustor shows the possibility of the application to the gas turbine system.

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Development of a Hybrid/Dual Swirl Jet Combustor for a Micro-Gas Turbine (Part I: Experimental Study on Geometric Optimization) (마이크로 가스터빈을 위한 하이브리드/이중 선회제트 연소기의 개발 (Part I: 형상 최적화를 위한 실험적 연구))

  • Park, Tae-Joon;Hwang, Cheol-Hong;Lee, Kee-Man
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.199-200
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    • 2012
  • An experimental study on geometric optimization was conducted to develop a hybrid/dual swirl jet combustor for a micro-gas turbine. A hybrid concept indicating a combination of swirling jet partially premixed and premixed flames were adopted to achieve high flame stability as well as clean combustion. Location of pilot nozzle, angle and direction of swirl vane were varied as main parameters with a constant fuel flow rate for each nozzle. The results showed that the variation in location of pilot nozzle resulted in significant change in swirl intensity due to the change in flow area near burner exit, and thus, optimized nozzle location was determined on the basis of CO and NOx emissions under conditions of co-swirl flow and swirl $angle=30^{\circ}$. The increase in swirl angle (from $30^{\circ}$ to $45^{\circ}$) enhanced the emission performances, in particular, with a significant reduction of CO emission near lean-flammability limit. It was observed that the CO emission near lean-flammability limit was further reduced through the counter-swirl flow. However, there was not significant change in the NOx emission in the operating conditions (i.e. equivalence ratio of 0.6~0.7) between the co- and the counter-swirl flow.

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Development and Test of Slinger Combustor for Micro Turbojet Engine (초소형 터보제트엔진 슬링거 연소기의 개발과 시험)

  • Lee, Dong-Hun;You, Gyung-Won;Choi, Seong-Man;Kim, Hyung-Mo;Park, Poo-Min;Choi, Young-Ho;Jeon, Byung-Ho;Park, Soo-Hyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.149-152
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    • 2008
  • A slinger combustor which can be applied to micro turbojet engine has been developed with the combustor rig test. A rotating fuel injector with high speed rpm was designed, manufactured and tested to apply into slinger combustor through spray test and adequate droplet size and spray distribution were achieved. The CFD was used to analyze internal flow of the combustor. We found out that the combustor shows 11.2% of pressure loss and 99.8% of combustion efficiency at full combustor rig test.

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Fabrication of Fiber-Reinforced Composites by High Pressure Self-Combustion Sintering Method (고압 자전연소 소결법을 이용한 섬유강화 복합체의 제조)

  • 방환철;고철호;임동원;김봉섭;최태현;윤존도
    • Journal of the Korean Ceramic Society
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    • v.37 no.5
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    • pp.444-452
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    • 2000
  • Dense composites of titanium matrix and Al2O3 matrix with reinforcements of carbon or titanium carbide fibers were successfully fabricated by high-pressure self-combustion sintering method or combustion reacton under 30 MPa of uniaxial pressure with an aid of external heating in vaccum. It was found that the fibers were uniformly distributed in the matrix, and aligned in a phase perpendicular to the pressure axis. As a moel ratio of Ti/C or reaction time increased, the density of Ti-matrix composite increased Micro pores around fibers could be removed by using clean carbon fibers without sizing agent on their surface. The evolution of carbide fibers from carbon fibers was observed. The composition of the various phases around fibers were analyzed.

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Combustion of RDF and RPF in a Lab-Scale Circulating Fluidized Bed (실험실규모 순환유동층에서 RDF와 RPF의 연소 특성에 관한 연구)

  • Lee, J.S.;Lee, E.L.;An, M.H.;Park, S.U.;Shin, D.H.;Hwang, J.H.
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.173-179
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    • 2004
  • Combustion of refuse derived fuel(RDF) and refuse plastic fuel (RPF) was carried out in a lab-scale circulating fluidized bed. Experiment was investigated cold flow visualization. RDF was made by C & tech and RPF was made by KRS. The results include distribution of temperature in the combustion chamber, and concentrations of flue gas such as $O_2$, $CO_2$, CO, $NO_x$ and HCs Micro G.C(gas chromatograph) was employed to find out concentration of He Temperature distribution was different when RDF and RPF were burnt respectably. As air ratio became increased, $CO_2$, CO, and total of HCs emissions were decreased. According to the number of carbon atom of HCs, HC were classified as five kinds of HC.

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A study on the microcomputer aided pressure progress measurement and combustion analysis in engine cylinder (Micro-Computer를 이용한 기관 실린더 내의 압력측정 및 연소해석에 관한 연구)

  • 김희년;김시범;하종율
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.45-50
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    • 1988
  • The measurement system of the pressure in engine cylinder is developed with the aids of the microcomputer, A/D converter and simple electrical circuits. The experiment is performed in 4 cycle single cylinder Gasoline engine. When data for the pressure progress is sampled, clock signal or signal from the crank angle is used as trigger. The variation of the pressure during the cycles can be well obtained experimentally. So, the informations which are necessary in the combustion analysis, i.e. expansion pressure, indicated mean effective pressure, the magnitude and time of the maximum pressure ignition time, the rate of pressure rise and heat release and combustion rates can be obtained by the calculation using experimental data. Also, the informations about the after-burning process, the existence of the detonation waves and end time of combustion can be investigated from this study.

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Analysis of Heat Loss Effect of Combustion in Closed Vessel (정적 연소실에서의 열 손실 해석 모델)

  • Lee, Dae-Hoon;Kwon, Se-Jin
    • Journal of the Korean Society of Combustion
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    • v.6 no.1
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    • pp.14-19
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    • 2001
  • Interests and importance of down-scale combustor is increasing with the emerging need for miniaturized power source which is now a bottleneck of micro system development. But in down scaled combustor increased heat loss compared to thermal energy generation inhibits the usability and application of the device, so as a preliminary work of down scaled combustor fabrication. Modeling tool for the device should be established, in this study modeling approach of closed vessel combustion phenomena that can express heat loss effect and resulting quenching is proposed and the result is compared with experiment data. From this model heat loss effect following combustor scale down can be further understood, and further more design parameter and analysis tool can be obtained.

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Application of the lattice Boltzmann method to multiphase flow and combustion analysis (다상 유동 및 연소 해석에서 Lattice Boltzmann 방법의 응용 가능성에 대한 고찰)

  • Huh, Kang-Yul
    • 한국연소학회:학술대회논문집
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    • 2001.06a
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    • pp.3-8
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    • 2001
  • LBM은 분자 운동을 직접 모사하지 않고 통계 역학적 원리에 기초하여 주어진 격자 구조 아래서 입자들의 단순 이동, 충돌 과정의 반복에 의해 유동을 모사하는 방법이다. 이미 다양한 열유동 현상들에 대한 응용 결과가 발표되었으며 병렬화, 단순한 프로그래밍 등의 장점으로 인해 앞으로 연소, 다상 유동, micro/nano 스케일 유동 등의 해석에 많은 가능성을 지니고 있다. 아직 국내에서는 이에 대한 소개가 제대로 이루어지지 못해 관련 분야의 연구자들이 충분한 관심을 갖고 있지 않은 것으로 생각되어 본 논문에서 LBM 방법에 대한 개략적인 소개를 시도하였다.

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