• 제목/요약/키워드: Micro turning

검색결과 67건 처리시간 0.028초

알루미늄 합금의 초정밀 선삭 가공에 있어서 PCD와 MCD 공구의 절삭 특성 비교 (The Comparison of Cutting Characteristics of PCD and MCD Tools in the Ultraprecision Turning of Aluminum Alloy)

  • 김형철;함승덕;홍우표;박영우;김기수
    • 한국정밀공학회지
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    • 제17권12호
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    • pp.68-75
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    • 2000
  • This paper presents the construction of an ultra-precision machining system and machining experiments using the developed system. The system is composed of air bearing system, granite bed, air pad, and linear feeding mechanism. The cutting conditions have great effect on the surface quality in ultra-precision machining. the ultra-precision machining is mainly processed by several ${\mu}{\textrm}{m}$ depth of cut and feed rate. For this, tools with sharper cutting edge and less tool wear are needed. To satisfy these requirement, diamond is generally used as a tool material for ultra-precision machining. In order to evaluate the cutting characteristics of the PCD and MCD tools on the aluminum alloy, the machining experiments performed using the developed system.

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정밀 선삭 가공 과정의 절삭력 예측모델 (Cutting Force Prediction in Single Point Diamond Turning)

  • 윤영식
    • 대한기계학회논문집
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    • 제17권6호
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    • pp.1456-1464
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    • 1993
  • 본 논문에서는 다이아몬드 공구를 사용한 절삭과정에 대하여 절삭력 관계식을 제안하고, 이를 실제 천연 다이아몬드 공구를 이용하여 알루미늄 합금을 절삭하는 실험해석을 통하여 절삭력을 예측하는 모델을 세우고자 한다.

콤바인의 자동제어에 관한 연구(I) -자탈형(自脱型) 콤바인의 주행방향제어(走行方向制御)- (Automatic Control of the Comnbine(I) -Automatic guidance control of the head-feed combine-)

  • 정창주;김성옥;김수성
    • Journal of Biosystems Engineering
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    • 제13권2호
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    • pp.38-45
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    • 1988
  • This study was intended to develop the system automatically controlling travel direction of combine by means of sensing paddy rows. The control system was composed of three detecting levers having different length, micro-switch, microcomputer and electro-hydraulic control system. Sensor and control system developed was tested to estimate optimum design values and its actual performance as installed in combine. The computer simulation and performance test at simulated and actual field were conducted to test for possibility of practical use. The results of the study arc summarized. as follows: 1. The travel traces of combine hiving the conventional sensor with 2 levers and the new sensor detecting the slope of paddy rows were compared through computer simulation. Turning frequency of combine having new sensor was fewer than that of conventional sensor, but the rate of turning for the combine with new sensor was much greater than that of conventional sensor. 2. As sensor was established behind the tip of divider, the sensor itself well followed paddy rows but the tip of divider did not, resulting in divider being deviated from paddy rows. It was analyzed that the sensor should be attached closer to the tip of divider to have a better performance of the control system. 3. The greater the length of sensor lever for given location of sensor attachment and combine forward speed, the higher sensitivity of turning in control system. Moreover, increasing combine speed resulted in a worse performance of control system following paddy rows. Consequently, it was necessary that an optimum length of sensor attachment and for the range of combine operational speed. 4. Field test of combine installed with the sensor and electro-hydraulic system developed in this study showed that it may be operated smoothly and well behaved to paddy rows to 4th gear of combine speed which was 59cm/s. Consequently. it was concluded that the combine with the guidance control system developed in this study may be successfully used for paddy combining.

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장거리 구동용 FTS 의 최적 제어에 관한 연구 (A study on the optimal control of Long Stroke Fast Tool Servo Systems)

  • 이상호;이찬홍;김갑순
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.818-821
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    • 2004
  • With a rapid development in the area of micro and ultra precision technology, the micro surface machining of small size parts are explosively increased. Especially, to improve efficiency of various beams in lens and reflector, non-rotational symmetric form and several mm level heights changeable surface can be machined at a time. These geometric complex 3D surface cannot be machined by general short stroke FTS. The long stroke FTS if firmly needed to move directly several mm and have nm level positioning accuracy for the complex surface form. The long stroke FTS used linear motors to drive moving unit long and fine, aero static bearings to decrease friction and moving errors in guide way, optical linear scale with nm level resolution to measure position of FTS. Furthermore, to increase the performance of acceleration of FTS, the light material, such as AL is used for the structure and the high stiffness box type structure is selected. In this paper, the genetic algorithm approach is described to determine a set of design parameters for auto tuning. The authors have attempted to model the design problem with the objective of minimizing the error, such as variable pattern change. This method can give the better alternative than existing other method.

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C-곡선상의 화염 소화 특성에 있어서 대향류 버너직경 효과 (Effects of Counterflow Burner Diameter on the Characteristics of Flame Extinction in C-curve)

  • 박대근;박정;윤진한;길상인
    • 대한기계학회논문집B
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    • 제33권7호
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    • pp.535-540
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    • 2009
  • Experiments are conducted to elucidate effects of counterflow burner diameter on flame extinction behaviors in C-curve. Present experimental results with burner diameters of 18, 26, and 50 mm in normal-gravity are compared with the numerical result of Oppdif code as well as the previous experimental results in micro-gravity. The turning point migrates to a higher global strain rate as burner diameter decreases. It is shown that the C-curve with the burner diameter of 50mm is best-fitted to the numerical result of Oppdif code and the previous micro-gravity results also excurse to the numerical result. This suggests that the precise C-curve can be obtained only with an appreciably large burner. The main reason why these differences appear is shown to be attributed to the transition of shrinking flame disk to flame hole due to strong effects of radial conduction heat loss, which is the typical extinction characteristics of low strain rate flames with a finite burner diameter in a counterflow diffusion flame.

교통대응 신호제어전략의 평가를 위한 미시적 시뮬레이터의 원형 개발 (Development of a Micro-Simulator Prototype for Evaluating Adaptive Signal Control Strategies)

  • 이영인;김이래
    • 대한교통학회지
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    • 제19권6호
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    • pp.143-160
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    • 2001
  • 본 연구에서는 국내 일부지역에 운영중인 첨단신호제어시스템(COSMOS)의 효율성을 평가할 수 있는 미시적(microscopic), 모의실험기(simulator)의 원형(prototype)을 개발하였다. 이 모의실험기의 개발은 원형적인 형성을 목표로 차량의 이동방식과 모듈적용체계 그리고 첨단신호알고리즘 중 독립교차로 실시간제어의 기능을 개발모형의 범위로 하였으며 구체적인 개발 사항은 다음과 같다. 첫째로, 기본적인 차량진행 외에 부가적인 첨단신호기능을 수행하기 위해서 검지기 체계를 통한 자료수집 및 지역제어기 그리고 센터시스템의 알고리즘의 수행이 필요하므로, 미시적 시뮬레이터의 가장 큰 문제점인 연산속도의 문제는 더욱 대두된다. 따라서 이러한 점을 개선할 수 있도록 소프트웨어적인 측면에서 차량의 이동방식을 공간중심방식으로 구성하여 진행시킬 것과 링크별로 각 수행모듈을 합리적으로 적용하도록 제안하였다. 그리고 차량추종 및 차로변경의 모형의 적용을 포함한 링크의 이원화 적용 제안이 타당한지를 평가하기 위하여 NETSIM모형과 비교를 실시하였다. 둘째로, 이러한 모의실험기의 구조를 기초로 개별차량의 검지자료 수집과 매 주기마다 주기 및 녹색시간을 결정하는 독립교차로 실시간 제어 알고리즘의 구현으로 첨단신호제어의 전략을 평가할 수 있는 가능성을 제시하였다. 마지막으로 독자적인 모의실험기로 발전할 수 있도록 Animation 기능과 다양한 효과척도를 산출하여 종합적인 연구를 수행하였다.

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NC 선반에서 동시 3축을 이용한 구면 렌즈 가공 연구 (A Study on the Spherical Lens Manufacturing by Simultaneous 3-Axis for NC Lathe)

  • 이민기;이응석;안동율
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.956-961
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    • 2004
  • This paper proposes a study on the spherical lens manufacturing by simultaneous 3 axis for NC lathe. We use friction drive system for moving system in experimental diamond turing machine. The diamond turning machine use manufacturing for high quality lens, mirror and many optics products. Especially, the high tech industry require a lot of lens. For example, optical engineering. medical science, space engineering and material engineering etc. The friction drive system is very simple and quiet, compared to ball screw system. We find a problem at the simultaneous 3 axis and suggest a solution. Also, when we manufactured a micro lens. find a problem and solution.

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다이아몬드 공구를 사용한 선삭 가공에서의 표면 형상 예측

  • 윤영식;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.102-107
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    • 1993
  • The achievable machining accuracy depends upon the level of the micro-engineering, and the dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm are the accuracytargets to be achieved today. Suchrequirements cannot be satisfiedby the conventional machining processes. Single point diamond turning is one of the new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting modelof a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influences of the cutting conditions, the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe and their influences via the cutting forces upon the surface roughness have been estimated.

초음파 진동절삭에 의한 광학 플라스틱의 미소표면성상 분석

  • 최인휴;김정두
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.115-120
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    • 1992
  • Mirror-surface machining is very important machining technology to manufacture optical parts. especially brittle materials. In case of optical plastics, it is produced through both grinding and polishing till now. New machining method which is more efficient and contributed to the protection of the environmental pollution is, therefore, studied. In this , experimental results and an analysis of surface roughness in ultrasonic vibration cutting of optical plastic (CR-39) which is used for optical lens is presented. In results, a comparison of the micro-structure of machined surfaces produced by cutting with ultrasonic vibration and conventional turning is presented by analyzing S.E.M. photograph. Also, wavelength spectrum analysis is performed to investigate the surface-characteristics machined by ultrasonic vibration cutting.

Patterned free-standing diamond field emitters for iarge area field emission display applications

  • Kim, Sung-Hoon
    • Journal of Korean Vacuum Science & Technology
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    • 제3권1호
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    • pp.10-15
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    • 1999
  • Using micro-wells on the Mo substrate, we could obtain various tubular-volcano-types of free-standing diamond field emitters by depositing a diamond film detaching the film and turning the film upside down. The field emission characteristics of these structures were investigated as a function of size, shape and the number density of the tubular-volcano-type diamond field emitters. The field emission characteristics, especially the current density, were greatly enhanced with increasing the number density of the tubular-volcano-type diamond field emitters on the Mo substrate. Based on these results, we suggest that the reduction of the well size can give better field emission characteristics by the increase in the number density of the tubular-volcano-type diamond field emitters. Finally, we suggest the feasibility of fabricating a large-area field emission display using our patterned tubular-volcano-type free-standing diamond field emitters.

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