• Title/Summary/Keyword: Micro machining system

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Development of Micro Mixing Device with Using Ultrasonic Wave (초음파를 이용한 마이크로 혼합기 제작)

  • Jeon, Yongho;Choi, Byung-Joo;Kang, Seung-Joon;Kim, Dong-Kwon;Kim, Hyun-Jung;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.459-464
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    • 2013
  • The purpose of a micro-mixing device is to enhance the mixing by increasing the diffusion effect between different types of flows. There have been many attempts to actively or passively increase mixing. However, those studies were limited to lab-scale experiments because the production of devices requires a series of processes, time, cost, and the mixing quality itself. For this reason, this study attempted to develop a quick and simple process for micro-mixing device fabrication by using conventional machining and bonding processes and applying ultrasonic waves from the outside of the mixing device. The mixing quality was quantified by using the mixing index, and the results showed that the proposed system increases the mixing from ~33% to ~10% with respect to the flow rates.

A Study on the Optimization for the Blasting Process of Glass by Taguchi Method (다구찌 기법을 이용한 유리소재의 블라스팅 가공공정의 최적화에 관한 연구)

  • Yoo, Woo-Sik;Jin, Quan-Qia;Chung, Young-Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.2
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    • pp.8-14
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    • 2007
  • The powder blasting process has become an important machining technique for the cost effective fabrication of micro devices. This process is similar to sand blasting, and effectively removes hard and brittle materials. A large number of investigations on the abrasive jet machining with such output parameters as material removal rate, penetration and surface roughness have been carried out and reported by various authors. To achieve higher surface roughness, to increase material removal rate and to identify the influence of blasting parameters on the output parameters, we use the taguchi method which is one of the design methods of experiments. We can select process parameters to optimize the blasting process of glass. Experimental results indicate that the taguchi method is useful as a robust design methodology for the powder blasting process.

Micro Patterning of Roll using Fast Tool Servo System (FTS시스템을 이용한 룰외 미세 패턴 가공)

  • Lu, Hong;Choi, Soo-Chang;Lee, Sang-Min;Park, Chun-Hong;Lee, Deug-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.22-26
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    • 2011
  • The application of fast tool servo (FTS) for diamond turning has been investigated extensively. This paper focuses on the fabrication of the sinusoidal microstructure on a roller, which generated by a piezoelectric-assisted FTS. The influence of the machining parameters on the microstructure configuration was investigated. The experiment results point out that the configuration of the machined microstructure depends mainly on the spindle speed, the diameter of roller and the driving frequency of FTS. The calculation method of the microstructure dimension was reported. The turning test results show that the diamond tool can be moved up to 1kHz without any reinjected vibration in the machining and the peak-to-valley amplitude of the machined sinusoidal microstructure is about 12<${\mu}m$

Patent and business model analysis of laser micro-machining system (레이저 미세가공 시스템의 특허 및 비즈니스 모델 분석)

  • Kwon, Young-Il;Son, Jong-Ku
    • Proceedings of the Korea Contents Association Conference
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    • 2018.05a
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    • pp.437-438
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    • 2018
  • 레이저 미세가공 시스템 관련 특허가 일본과 미국에서 1990년대 초반부터 출원이 증가하였으며, 2014년에 가장 많은 특허가 출원되었다. 이스라엘과 미국 국적의 출원인이 1, 2위를 차지하였으며, 전체 375건의 특허 중 상위 10위 출원인의 특허출원 비율이 약 26%로 분석되었다. 비즈니스 모델 분석에서는 비즈니스 모델의 강점을 강화하고 약점을 보완하는 비즈니스 모델 수행 전략을 도출하였다.

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Development of 2-Axes Linear Motion System with Nano resolution for UHV (초진공용 2축 대변위 나노 스테이지 개발)

  • Kang, E.G.;Hong W.P.;Lee S.W.;Jung M.S.;Choi H.Z.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1871-1874
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    • 2005
  • The direct write FIB technology has several advantages over contemporary micro-machining technology, including better feature resolution with low lateral scattering and capability of maskless fabrication. Therefore, the application of FIB technology in micro fabrication has become increasingly popular. In recent model of FIB, however the feeding system has been a very coarse resolution of about a few ${\mu}m$. Our research is the development of nano stage of 200mm strokes and 10nm resolutions. Also, this stage should be effectively operating in ultra high vacuum of about $1x10^{-7}$ torr. This paper presents the discussion and results of CAE of the 2 axes stages. we have estimated the stable static and dynamic characteristics for dual servo system. Therefore the 2 axes stages developed and future work are introduced at the end of the paper.

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Ignition Safe-Arm-Unit Using Micro-Electromechanical Systems (MEMS를 이용한 추진기관 점화안전장치)

  • Jang, Seung-Gyo;Lee, Sang-Hun;Chang, Hyun-Kee
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.282-285
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    • 2009
  • Ignition Safe-Arm-Unit using micro-electromechanical systems(MEMS) for propulsion system was designed and manufactured. MEMS was designed according to the design schemes for conventional mechanical elements. By comparing the design results and the test data of the prototype, small discrepancy was found, which is due to the nonlinear characteristic of the structure and the machining accuracy. The applicability of MEMS for Safe-Arm-Unit was proved by testing MEMS which is assembled into SAU.

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Positioning of the high precision linear motion system based on the voice coil actuator (보이스코일 액튜에이터를 기반으로 한 고정밀 직선이송 시스템의 위치결정)

  • Lee, Jun-Woo;Kim, Byeong-Hee;Chang, In-Bae
    • Journal of Industrial Technology
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    • v.19
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    • pp.9-14
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    • 1999
  • The voice coil actuator uses the Lorentz force between the magnetic field of the permanent magnets and the electromagnets to the motions and positioning. The small size, light weight and fast dynamic response of the these type actuators lead to admit them in the micro-positioning apparatus of the micro-machining systems. In this paper, the linear motion voice coil actuator is developed for the driving and positioning the rotating electrode of the electric discharge machine (EDM). The analyzed and measured results for the actuator are compared and discussed.

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Shape and Diameter Control of Microshafts in Electrochemical Process (전해 프로세스에 의한 미세축 가공시 형상 및 직경 제어)

  • Lim, Yung-Mo;Lim, Hyung-Jun;Kim, Soo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.50-56
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    • 2001
  • Fabrication methods are shown to produce slender and cylindrical tungsten shafts by electrochemical etching. The shape of microshatf formed by electrochemical etching is determined by the combination of two conflicting factors, i.e., initial shape and diffusion layer. We can obtain a desirable shaft profile by adjusting the thickness gradient of diffusion layer. The diameter of microshaft is controlled by mathematical model based on relation between process parameters and diameter.

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Study on the floating coupling for high precision feeding with ballscrew (고정밀 이송을 위한 볼스크류용 체결기구에 관한 연구)

  • PARK, C.H.;KIM, I.C.;CHUNG, Y.K.;LEE, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.157-163
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    • 1997
  • In the case of direct connecting the nut of ballscrew to guide table, machining error and misalignment of ballscrew largely affect to the motional accuracy of guideway. For decreasing these influences, two type of floating couplings: leaf spring type and hybrid type which releases the table from nut of ballscrew except feed and rotational direction is proposed in this study. In order to verify practical availability of the proposed floating couplings, motional accuracy, dynamic characteristics and micro step response of hydrostatic guideway, mounted with each type of couplings are tested. The conventional fixed type coupling is also tested as the reference in characteristics. From the results of experiments, it is proved that the hybrid type coupling is superior to other couplings and is available to high precision feeding system with ballscrew.

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