• Title/Summary/Keyword: Micro Sheet

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A Study on the Cutting Processes improvement of Micro-Spring by Finite Element Analysis (유한요소 해석을 이용한 마이크로 스프링의 전단공정 개선에 관한 연구)

  • 홍석관;전병희;김민건
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.421-426
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    • 2003
  • Micro-suing that used on micro mechanism should be equal to distance between pitch and correct of shape. Therefore, micro spring must make by super-precision working. But, current step of super-precision processing depends on special quality of work piece and is ineffective the aspect of cost and productivity yet. Also, to use as demandable length shearing process perform but even if make precision spring, in the aspect of quality of coil spring make difficult that produce product of good quality. Therefore, purpose of this study presented proposed process that extract the point of processing factor after perform finite element analysis applying existing sheet shearing process to suing shearing process consider cost and productivity after evaluate.

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Preparation of 1-3 PZT Composites Fabricated Using Micro PMMA Mold (마이크로 PMMA몰드를 이용한 1-3 PZT Composite제조)

  • Park, Joon-Shik;Cho, Jin-Woo;Jung, Suk-Won;Park, Soon-Sup;Lee, Sun-Ho;Kim, Dong-Hyun;Han, Jin-Ho
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.6
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    • pp.271-275
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    • 2001
  • We investigated preparation of 1-3 PZT composites for medical ultrasonic transducer array (briefly UTA) using micro pressing method. The proposed process was using pressing PZT green sheet by PMMA micro mold obtained from X-ray lithography. Microstructures, electriacl and electro-mechanical properties of fabricated composites were analyzed. Dielectric constant at 1kHz and thickness mode electro-mechanical coupling coefficient of $6.2mm{\times}6.2mm{\times}422{\mu}m$ UTA sample were 1754 and 51%, respectively. Microstructures of sintered PZT showed dense and uniform. And PZT phases were well crystallized. Micro pressing method is a mass productive process in case of using injection molded PMMA by batch type LIGA process.

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An Experimental Study on the Replication Ratio of Micro Patterns of 7 inch LGP using Injection/Compression and RHCM (사출/압축 및 RHCM 기술이 7인치 도광판 마이크로 패턴 전사성에 미치는 영향에 대한 실험적 연구)

  • Cho, S.W.;Kim, J.S.;Hwang, C.J.;Yoon, K.H.;Kang, J.J.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.11-16
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    • 2011
  • Recently, according to the rapid development of display, many display applications, such as, cellular phone, navigation, monitor and LCD TV have been changed from CRT type to LCD type. BLU(Back Light Unit) is one of main parts in LCD unit and generally, it consists of a light source, a reflective sheet, a LGP(Light Guide Plate), a diffuser sheet, and two prism sheets. The most important component of BLU is a light guide plate, which diffuses the input light to the TFT-LCD module uniformly. The LGP is usually made by injection molding process, and it has numerous optical micro patterns on the surface. In the present study the micro-patterned stamper which has cylindrical shape was fabricated by using the UV-LiGA process. And the replication characteristics have been compared among three different kinds of injection molding process; general injection molding, injection/compression molding and RHCM(Rapid Heating and Cooling Molding). Average replication ratios of CIM and ICM were 19.1% and 64.6%, respectively. On the other hand, the average replication ratio of RHCM process showed the higher value of 98.4% among these. It show that maintaining the mold surface above $T_g$ could increase the replication ratio of micro patterns substantially.

The Effect of Mechanical Property of Tailor Welding Blank and Hot Press Forming Process by the Different Anti-oxidation Coating Treatment on Boron-steel Sheet (핫프레스포밍 공정에서 내산화 코팅처리가 TWB 용접부 특성에 미치는 영향)

  • Kim, Sang-Gweon;Lim, Ok-Dong;Lee, Jae-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.6
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    • pp.283-291
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    • 2012
  • In order to increase the anti-oxidation property during the tailor welding blanked hot press forming process for a high strength boron steel sheet, we performed a different coating method on the boron-steel sheet such as 87% Al - 13% Si and Fe - 8.87 Zn dipping plating procedure. However, during laser welding process, the Al-Si coated steel sheet has showed a low tensile strength and about half value of elongation than the original boron-steel sheet. Aluminum and silicon, elements of coating layer were diffused into the boron-steel matrix and have shown a low strength result than non-coated specimen. On the other hand, Zinc-coated boron-steel has expectedly showed a excellent tensile strength and micro-harness value in the welded area like original boron-steel.

Optical simulation of micro-pyramid arrays for the applications in the field of backlight unit of LCD

  • Lee, Ji-Young;Kim, Young-Jin;Nahm, Kie-Bong;Ko, Jae-Hyeon
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1343-1346
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    • 2006
  • Optical performances of micro-pyramid arrays were simulated by ray tracing technique for the application of backlight unit of LCD. The angular distribution of the luminance and the on-axis luminance gain depended on the apex angle, the refractive index, and the density of micro-pyramids. The on-axis luminance reached a maximum when the apex angle was $90^{\circ}$. It also increased as the density and the refractive index of micro-pyramids increased. The present result showed that highly-efficient optical sheet might become realized by adopting micropyramid array and corresponding development of manufacturing processes.

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The Study on Thermal Characteristics in Micro Plated Heat Exchangers with Channel Shapes (채널 형상에 따른 마이크로 판형열교환기의 열적 특성 연구)

  • Kim, Yoon-Ho;Seo, Jang-Won;Moon, Chung-Eun;Lee, Kyu-Jung
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1894-1899
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    • 2007
  • This paper presents the thermal characteristics for micro heat exchanger with different micro-channel shapes. The shapes of micro-channel has been manufactured sheet metal by chemical etching for the I shape of straight channel and V and W shapes of chevron feature and fabricated micro plated heat exchangers using the vacuum brazing of bonding technology. The experimental study has been performed on heat transfer and pressure drop characteristics with various Reynolds number for water to water at the counter flows. The average heat transfer rate of V and W shapes has been showed about 1.5${\sim}$1.6 times large than those of I shape. For the comparison of Nusselt number, it is known that the convective heat transfer of V and W shapes represent more effect than I shape. The pressure drops of V and W shapes are about 1.2${\sim}$1.7 times lager than those of I shape.

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Study on Flash Weldability and Formability in Steel Sheets by Tailor Welded Blank (소재접합 일체성형 판재의 플래시 용접성과 성형성에 관한 연구)

  • Choe, Mun-Il;Min, Gyeong-Bok;Gang, Seong-Su
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.400-406
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    • 1998
  • The press formability analysis of welding parts was studied in the current work by the tailor welded blank. The press formability was tested by means of the flash weldability and the formability for two kinds of materials (SPCC & S35C). The results indicate that SPCC & S35C steel sheets showed good weldability and formability after an optimum welding conditions. The independent operation variables were characterized by strength of welding parts, deformation after the welding, press formability of welding parts and productibility of welding. The weldability and the quality of welding parts of the flashed SPCC steel sheet was superior to those of the S35C steel sheet, since a higher carbon content in steel sheet led to a higher hardness. The experimental results were discussed by the evaluation of the results obtained from tensile test, hardness test, micro-structure and V bending test.

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An Experimental Study on Anisotropic Tensile Properties of AZ31 Mg Alloy (AZ31B 마그네슘 합금의 인장특성 및 이방성의 실험적 연구)

  • Kim, S.H.;Lee, H.W.;Lee, G.A.;Kim, G.T.;Choi, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.254-257
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    • 2007
  • In this paper, anisotropic tensile properties of the AZ31B Mg-alloy sheet are obtained with the tensile test at elevated temperatures. Change of microscopic structures and the hardness is inspected after the solution heat treatment process in order to confirm the micro-structural stability of the used sheet metal. Results obtained from tensile tests show that it is very difficult to apply the conventional modeling scheme with the assumption of strain hardening to the forming analysis of the magnesium alloy sheet which shows the strain-softening behavior at the elevated temperature.

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