• 제목/요약/키워드: Micro Polymer Fabrication

검색결과 133건 처리시간 0.029초

Experimental tensile test and micro-mechanic investigation on carbon nanotube reinforced carbon fiber composite beams

  • Emrah Madenci;Yasin Onuralp Ozkilic;Ahmad Hakamy;Abdelouahed Tounsi
    • Advances in nano research
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    • 제14권5호
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    • pp.443-450
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    • 2023
  • Carbon nanotubes (CNTs) have received increased interest in reinforcing research for polymer matrix composites due to their exceptional mechanical characteristics. Its high surface area/volume ratio and aspect ratio enable polymer-based composites to make the most of its features. This study focuses on the experimental tensile testing and fabrication of carbon nanotube reinforced composite (CNTRC) beams, exploring various micromechanical models. By examining the performance of these models alongside experimental results, the research aims to better understand and optimize the mechanical properties of CNTRC materials. Tensile properties of neat epoxy and 0.3%; 0.4% and 0.5% by CNT reinforced laminated single layer (0°/90°) carbon fiber composite beams were investigated. The composite plates were produced in accordance with ASTM D7264 standard. The tensile test was performed in order to see the mechanical properties of the composite beams. The results showed that the optimum amount of CNT was 0.3% based on the tensile capacity. The capacity was significantly reduced when 0.4% CNT was utilized. Moreover, the experimental results are compared with Finite Element Models using ABAQUS. Hashin Failure Criteria was utilized to predict the tensile capacity. Good conformance was observed between experimental and numerical models. More importantly is that Young' Moduli of the specimens is compared with the prediction Halpin-Tsai and Mixture-Rule. Although Halpin-Tsai can accurately predict the Young's Moduli of the specimens, the accuracy of Mixture-Rule was significantly low.

MXene 기반의 웨어러블 센서 제작 및 평가 (Fabrication and Evaluation of the MXene-Based Wearable Sensor)

  • 윤영삼;이호진;차고은;김태욱;박종성
    • 센서학회지
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    • 제32권5호
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    • pp.295-299
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    • 2023
  • Herein, we propose a simple fabrication method for MXene-coated V-groove sensors for applications. To enhance the sensitivity of this sensor, we applied MXene particles, instead of conventional metal layers, as a sensing material on the sensor's surface. This allows for an easier fabrication, as well as higher sensitivity of the sensor compared to those of our previously demonstrated metal-based V-groove sensor. Additionally, polyurethane-acrylate, a UV-curable liquid polymer, can be easily applied using micro-electromechanical systems-based surface-texture micromachining. The sensor sensitivity is approximately 0.08 /mm, and it can be improved by increasing the number of V-grooves. We believe that the proposed MXene-based wearable sensor offers a great potential in detecting various types of motions characteristic of human activities.

UV 임프린팅 공정을 이용한 금속막 필터제작 (Fabrication of Metallic Nano-filter Using UV-Imprinting Process)

  • 노철용;이남석;임지석;김석민;강신일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.237-240
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    • 2005
  • The demand of micro electrical mechanical system (MEMS) bio/chemical sensor is rapidly increasing. To prevent the contamination of sensing area, a filtration system is required in on-chip total analyzing MEMS bio/chemical sensor. A nano-filter was mainly applied in some application detecting submicron feature size bio/chemical products such as bacteria, fungi and so on. We suggested a simple nano-filter fabrication process based on replication process. The mother pattern was fabricated by holographic lithography and reactive ion etching process, and the replication process was carried out using polymer mold and UV-imprinting process. Finally the nano-filter is obtained after removing the replicated part of metal deposited replica. In this study, as a practical example of the suggested process, a nano-dot array was replicated to fabricate nano-filter fur bacteria sensor application.

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템플레이트의 국소 위치에 형성된 전도성 고분자 미세구조물의 전기화학 합성 (Electrochemical Template Synthesis of Conducting Polymer Microstructures at Addressed Positions)

  • 이승현;서수정;윤금희;손용근
    • 전기화학회지
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    • 제7권2호
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    • pp.100-107
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    • 2004
  • 다공성 멤브레인 필터를 템플레이트로 이용하여 전도성 고분자를 중합하면 템플레이트의 형태대로 나노 또는 마이크로 사이즈의 전도성 고분자 구조물을 얻을 수 있다. 본 연구에서는 전기화학 중합법을 템플레이트 합성 과정에 이용하여 전극에 고착된 전도성 고분자 미세 구조물을 얻었다. 이 전기화학 템플레이트 합성 방법에서의 관건은 플라스틱 템플레이트를 ITO 또는 금속 전극위에 부착시키는 일이다, 이 때 전극은 전기화학 특성을 보지하여야 한다 이를 위하여 PEDiTT(poly-3,4-ethylenedithiathiophene) 용액과 PVA (polyvinyl alcohol) 용액을 블랜딩히여 얻은 복합체(composite)를 접착제로 이용하여 다공성 멤브레인 필터를 전극에 부착시켜 템플레이트 전극을 제작하였다. 이 전극을 피롤농도가 0.5M인 중합용액에 넣은 후 전해반응으로 템플레이트의 기공 안으로 폴리피롤이 합성되도록 하였다. 폴리피를 형성여부를 확인하기 위하여 템플레이트의 제거 전과 후의 전극 모습을 SEM이미지로 얻어서 확인하였다 또한 순환전압전류댑으로 전류 곡선을 얻어 확인하였다. 비교적 면적이 큰 작업 전극과 매우 작은 미소전극을 상대전극으로 구성한 전해 중합계를 이용하여 큰 작업 전극의 국소 부분에만 전도성 고분자의 전해중합을 시도하였다. 이를 위하여 마이크로 크기의 전극을 상대전극(Counter Electrode)으로, 그리고 템플레이트가 부착된 전극을 작업 전극(Working Electrode)으로 하는 2전극계를 구성하여 이용하였다. 이 전해계를 이용하여 얻은 미세구조물은 템플레이트의 동공 크기와 같은 크기로 성장하였고 형태는 튜브나 막대기 형태를 보였다. 특히 상대전극의 위치를 조정하여 원하는 위치에 튜브형태의 미세구조물을 합성하였다. 최종 합성조건으로는 $250{\mu}m$ 전극은 인가전위 4V로 100초간 중합시간, 그리고 $10{\mu}m$전극의 경우는 인가 전위 6V에 시간은 30초 동안 중합할 때 고분자가 멤브레인 동공 밖으로 넘쳐나지 않는 만큼 성장함을 알았다.

Femtosecond laser induced photo-expansion of organic thin films

  • 채상민;이명수;최지연;이현휘;김효정
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2015년도 제49회 하계 정기학술대회 초록집
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    • pp.120.2-120.2
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    • 2015
  • We propose a novel direct writing technique with a femtosecond laser enabling selective modification of not only the morphology of conducting polymer thin films but also the orientation and alignment of the polymer crystal. Surface relief gratings resulting from photoexpansion on P3HT:PCBM and PEDOT:PSS thin films were fabricated by femtosecond laser direct writing. The photoexpansion was induced at laser fluence below the ablation threshold of the thin film. The morphology (size and shape) of photoexpansion could be quantitatively controlled by laser writing parameters such as focused beam size, writing speed, and laser fluence. GIWAX results showed that face-on P3HT crystals were largely increased in the photoexpansion in comparison with pristine region of the thin film. In addition, the face-on P3HTs in the photoexpansion were aligned with their orientation along the polarization of the laser. The micro-RAMAN spectra confirmed that neither chemical composition change nor the polymer chain breaking was observable after femtosecond laser irradiation. We believe that this laser direct writing technique opens a new door to the fabrication of more efficient OPVs via non-contact, toxic-free approach.

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하이브리드 쾌속 조형 시스템의 개발 및 나노 복합재 부품 제작 (Development of Hybrid RP System and Fabrication of Nano Composite parts)

  • 김성근;정우균;추원식;김형중;안성훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.220-223
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    • 2005
  • The rapid prototyping (RP) technology has been advanced for various applications such as verification of design, functional test. However, many RP machines still have low accuracy and limitation of applications for various materials. In this research, a hybrid RP system was developed to improve precision of micro parts. This hybrid system consists of deposition and material removal process by mechanical micro machining to fabricate nano composites using photo-curable polymer resin with various nano particles. In this work, using hybrid RP process with Multi-Walled Carbon Nano Tube (MWCNT) and hydroxyapatite, micro parts were fabricated. The precision of parts was evaluated based on the original CAD design, and to see the effect of nano particles on mechanical properties, tensile strength was measured. From the results of experiments, it was confirmed that the part made by hybrid process had higher precision, and the addition of nano particles improved mechanical properties.

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Flexible Display Device with Organic Composite Film

  • Choi, Yang-Kyu;Yarimaga, Oktay;Kim, Tae-Won;Jung, Yun-Kyung;Park, Hyun-Gyu
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2008년도 International Meeting on Information Display
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    • pp.1233-1236
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    • 2008
  • This study presents the fabrication process and display characteristics of a flexible organic polymer display device that consists of a thin substrate of Polyether Sulfone, a multilayer serpentine-type microheater array that is fabricated on the substrate, and a UV-sensitive polydiacetylene (PDA)-polyvinyl alcohol (PVA) composite film. A retention time of one second is achieved with cell sizes of $500{\mu}m$ and $700{\mu}m$ with cell-to-cell distances of $100{\mu}m$ and $200{\mu}m$, respectively.

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쾌속조형시스템을 이용한 생체 조직 재생용 지지체 제작과 특성분석 (Bio-degradable 3D-scaffold fabrication using rapid-prototyping system)

  • 김지웅;박고은;이준희;박수아;김완두
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1697-1699
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    • 2008
  • The purpose of tissue engineering is to repair or replace damaged tissues or organs by a combination of cells, scaffold, suitable biochemical and physio-chemical factors. Among the three components, the biodegradable scaffold plays an important role in cell attachment and migration. In this study, we designed 3D porous scaffold by Rapid Prototyping (RP) system and fabricated layer-by-layer 3D structure using Polycarprolactone (PCL) - one of the most flexible biodegradable polymer. Furthermore, the physical and mechanical properties of the scaffolds were evaluated by changing the pore size and the strand diameter of the scaffold. We changed nozzle diameter (strand diameter) and strand to strand distance (pore size) to find the effect on the mechanical property of the scaffold. And the surface morphology, inner structure and storage modulus of PCL scaffold were analyzed with SEM, Micro-CT and DMA.

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임피던스 측정용 측벽전극 내장형 마이크로채널 제작 (Fabrication of Micro-Channel with Embedded Electrode for Impedance Measurement)

  • 강길환;노용래;김규만
    • 한국기계가공학회지
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    • 제5권3호
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    • pp.11-16
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    • 2006
  • A new method to fabricate metal electrodes on side wall of the microchannel is presented. Electrical signal can be measured by the metal electrodes on channel side wall when microparticles pass through a polymer microchannel. 3 dimensional metal electrodes on channel side wall could be fabricated by local deposition of metal through a shadowmask and inclined evaporation. The polymer microchannel with side wall electrodes could be precisely aligned onto metal contact patterns on pyrex glass. The impedance measurement test showed possibility of electrical signal measurement using the fabricated device.

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Fabrication of Nano/Micro scale conducting polymer devices by self-aligned electro polymerization technique

  • 유봉영;김동욱
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 추계학술발표대회
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    • pp.13.2-13.2
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    • 2009
  • 전도성 고분자는 재료의 경제적 측면 이외에 반도체로서의 다양한 전기적 특성, 생물학적 적합성, 다양한 합성 가능성 등의 우수한 장점을 지니고있어 많은 분야에 응용되고 있다. 그러나 유기물질이라는 한계로 인하여 기존 nano/microfabrication에서 일반적으로 적용되는 패터닝 방법을 적용하는데 어려움이있다. 따라서 많은 연구자들이 독립적인 나노 크기 개체를 만든 후 이의 자가 조립, 혹은 이와 유사한 방법에 의해 소자를 형성하고자 하는 노력을 기울이고 있다.이러한 bottom-up방식에 의한 소자 구성은 나노크기의 전도성 고분자 물질을 소자화하는데에는 성공하고 있으나, 복잡한 패터닝과 다양한 크기의 나노구조체를 정확한 위치에 정렬시키는 문제에 있어서 명확한 해답을 제시하지 못하는 실정이다. 본 연구에서는 현재 보편적으로 이용되고 있는 금속의nano/microfabrication공정과 전도성 폴리머의 전해합성를 복합화하여 고정밀도 및 다양한 패턴의 나노 소자를 구현하고자하였다. 이를 위하여 전해합성 조건에 따른 polypyrrole의전기적 특성을 평가하였으며, 하부 금속전극관의 복합적층화를 통한 접촉저항의 최소화를 구현하고자 하였다. 또한 이와 같은 self-alignedelectropolymerization방법을 이용하여 구성된 nano/micro 소자의 gas sensor 및 bio sensor로서의 적용가능성에 대하여평가하였다.

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