• Proceedings of the KSME Conference
• /
• 2008.11b
• /
• pp.2210-2213
• /
• 2008

In the present study, effects of degree of confinement on heat transfer characteristics of a micro-scale slot jet impinging on a heated flat plate are experimentally investigated. The effects of Reynolds numbers (Re = $1000{\sim}5000$), lateral distances (x/B = $1{\sim}10$), nozzle-to-plate spacings (Z/B = $1{\sim}20$), and degree of confinement ($B_c$/B = 3, 48) on the Nusselt number are considered. The results show that the effects of the degree of confinement on the cooling performance of the micro-scale impinging slot jet are significant at lower nozzle-to-plate spacings and higher Reynolds numbers. In addition, it is shown that the cooling performance of the micro-scale unconfined slot impinging jet is 200% higher than that of the micro-scale confined slot impinging jet.

• Transactions of Materials Processing
• /
• v.22 no.2
• /
• pp.80-85
• /
• 2013

The surface integrity of micro-machined products affects the performance of products significantly. Micro-burrs resulting from micro-cutting degrades the surface quality. Therefore it is desired to eliminate them completely and many studies have been undertaken for this purpose. In this study, micro-end-milling was carried out on nickel alloy and brass materials commercially used for light guide plate mold in 3-D optical devices. After completing this micro-machining, the burr heights were measured with a microscope. Then, deburring was done on the machined edges using the MR jet polishing method. A jet angle of $0^{\circ}$ and deburring times of 1, 3, and 5 min. were chosen. It was found that burrs were completely eliminated after 5 min of MR fluid jet polishing.

• Journal of the Korean Society of Visualization
• /
• v.5 no.1
• /
• pp.43-48
• /
• 2007

Micro-PIV(particle image velocimetry) has been widely used to measure the velocity of micro flow. Although this micro-PIV method can give accurate 2D instantaneous velocity information of mea-surement plane, it cannot resolve the out of plane component of velocity vectors. Lots of the micro fluidic devices generate three-dimensional flow and 3D measurement of velocity is useful to understand the physics of micro flow phenomena. In this study, we constructed stereoscopic micro-PIV(SMPIV) system and applied this method to the impinging micro jet flow. The results show that this method can produce accu-rate 3D reconstruction of micro jet flow.

• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.10
• /
• pp.178-183
• /
• 2001

Abrasive jet machining(AJM) process is similar to the sand blasting and effectively removes hard and brittle materials. AJM has applied to rough working such as debarring and rough finishing. As the need for machining of ceramics, semiconductor, electronic devices and LCD are increasing, micro AJM is developed, and has become the inevitable technique to micromachining. This paper describes the performance of the micro AJM in micro grooving of glass. Diameter of hole and width of line in grooving is 80${\mu}{\textrm}{m}$. Experimental results showed good performance in micro grooving of glass, but the size of machined groove increased about 2~4${\mu}{\textrm}{m}$. With the fine tuning of masking process and compensation of film wear. this micro AJM could be effectively applied to the micro machining of semiconductor, electronic devices and LCD.

• Transactions of Materials Processing
• /
• v.17 no.8
• /
• pp.594-599
• /
• 2008

This paper presents a micro air pump based on the synthetic jet to supply reactant at the cathode side for micro fuel cells. The synthetic jet is a zero mass flux device that converts electrical energy into the momentum. The synthetic jet actuation is usually generated by a traditional PZT-driven actuator, which consists of a small cylindrical cavity, orifices and PZT diaphragms. Therefore, it is very important that the design parameters are optimized because of the simple configuration. To design the synthetic jet micro air pump, a numerical analysis has been conducted for flow characteristics with respect to various geometries. From results of numerical analysis, the micro air pump has been fabricated by the PDMS replication process. The most important design factors of the micro air pump in micro fuel cells are the small size and low power consumption. To satisfy the design targets, we used SP4423 micro chip that is high voltage output DC-AC converter to control the PZT. The SP4423 micro chips can operate from $2.2{\sim}6V$ power supply(or battery) and is capable of supplying up to 200V signals. So it is possible to make small size controller and low power consumption under 0.1W. The size of micro air pump was $16{\times}13{\times}3mm^3$ and the performance test was conducted. With a voltage of 3V at 800Hz, the air pump's flow rate was 2.4cc/min and its power consumption was only 0.15W.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.963-966
• /
• 2000

Abrasive jet machining(AJM) process is similar to the sand blasting, and effectively removes hard and brittle materials. AJM has applied to rough working such as deburring and rough finishing. As the needs for machining of ceramics, semiconductor, electronic devices and LCD are increasing, micro AJM was developed, and became the inevitable technique to micromachining. This paper describes the performance of the micro AJM in micro groove cutting of glass. Diameter of hole and width of line in this groove cutting is 80${\mu}{\textrm}{m}$. Experimental results showed good performance in micro groove cutting in glass, but the size of machined groove was increased about 2~4${\mu}{\textrm}{m}$. therefore, this micro AJM could be effectively applied to the micro machining of semiconductor, electronic devices and LCD parts.

• Journal of the Korean Society for Precision Engineering
• /
• v.31 no.5
• /
• pp.389-394
• /
• 2014

In this paper, we report a new manufacturing method for friction reduction using micro-AAJ (abrasive air-jet) machining. AAJ machining employs compressed air to accelerate a jet of high-speed particles to mechanically machine features, including micro-channels and micro-holes, into glass, metal, or polymer substrates for use in microfluidics, MEMS (micro electromechanical systems). And we introduce the micro-AAJ machining system, which consists of a micro-AAJ nozzle and a five-axis positioning system. Various micro-AAJ nozzles can be used, depending on the required surface structure, and three-dimensional machining is possible. We machined samples under six different conditions and describe machining results obtained while using it. We also measured the coefficient of friction of micro-textured surfaces. We report the coefficient of friction of micro-textured surfaces patterned using micro-AAJ machining for engine piston ring.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.06a
• /
• pp.649-652
• /
• 2005

Abrasive jet machining is a well-known process for patterning window glass and mirrors. The technics is now being developed for the production structure with high precision. This paper describes erosion profile modeling of micro abrasive jet machining and compares with other researcher's model.

• Proceedings of the Korean Ceranic Society Conference
• /
• 2003.04a
• /
• pp.82.1-82
• /
• 2003

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.36 no.8
• /
• pp.774-779
• /
• 2008

An experimental study on the micro-supersonic jet flow fields has been carried out. A sonic nozzle of 440 ${\mu}m$-exit diameter and a Laval nozzle of 800 ${\mu}m$ exit diameter with the nozzle exit Mach number 2.0 were fabricated by stretching a micro Pyrex glass tube for the present experiments. Schlieren flow visualization and Pitot pressure distribution of the jet flow field were obtained. Representative characteristics of the jet flow fields such as, supersonic length, jet core length, similarity of the velocity field, and jet spreading rates, have been observed. All the results were compared to previous observations of larger supersonic jets of higher Reynolds numbers, and it was found that overall characteristics of the micro supersonic jet are qualitatively similar as those of the higher Reynolds number jets, except the jet core length and the jet spreading rate.