• 제목/요약/키워드: Micro Gap

검색결과 305건 처리시간 0.022초

금형설계 변수에 따른 마이크로 티타늄 나사 전조공정의 성형 특성 고찰 (An Investigation of Thread Rolling Characteristics of Titanium Micro-Screws according to Die Design Parameters)

  • 이지은;김종봉;박근
    • 한국정밀공학회지
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    • 제34권2호
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    • pp.89-94
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    • 2017
  • Micro-screws can be defined by their outer diameter of generally less than 1 mm. They are manufactured by head forging and thread rolling processes. In this study, the thread rolling process was numerically analyzed for a micro-screw with a diameter and pitch of 0.8 and 0.2 mm, respectively. Through finite element (FE) analysis, the effects of two design parameters (die gap and chamfer height) on the dimensional accuracy were investigated. Three combinations of chamfer heights were chosen first and the corresponding die gap candidates selected by geometric calculation. FE analyses were performed for each combination and their results indicated that the concave chamfer height should be less than 0.3 mm, while a 10 ?m difference in the die gap might cause degeneration in dimensional accuracy. These results conclude that ultra-high accuracy is required in die fabrication and assemblies to ensure dimensional accuracy in micro-screw manufacturing.

Dependence of Ozone Generation in a Micro Dielectric Barrier Discharge on Dielectric Material and Micro Gap Length

  • Sakoda, Tatsuya;Sung, Youl-Moon
    • KIEE International Transactions on Electrophysics and Applications
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    • 제4C권5호
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    • pp.201-206
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    • 2004
  • In order to investigate the optimum conditions for the effective ozone formation in a dielectric barrier discharge, measurements of ozone concentration were carried out for various conditions such as the gap length, the dielectric material and the operating gas. It was found that the optimum discharge conditions differed exceedingly in the types of operating gases and dielectric materials. In dry air, dielectric material with low dielectric constant and thermal conductivity, which might contribute to the restriction of the gas temperature rise in the discharge region, proved effective in obtaining both high ozone yield and concentration. The optimum gap length was considered to be in the range of 600-800 mm. In oxygen, using a quartz glass disk as a dielectric material, the required condition to obtain the high ozone yield and concentration was expanded.

Comparison of prosthetic models produced by traditional and additive manufacturing methods

  • Park, Jin-Young;Kim, Hae-Young;Kim, Ji-Hwan;Kim, Jae-Hong;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제7권4호
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    • pp.294-302
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    • 2015
  • PURPOSE. The purpose of this study was to verify the clinical-feasibility of additive manufacturing by comparing the accuracy of four different manufacturing methods for metal coping: the conventional lost wax technique (CLWT); subtractive methods with wax blank milling (WBM); and two additive methods, multi jet modeling (MJM), and micro-stereolithography (Micro-SLA). MATERIALS AND METHODS. Thirty study models were created using an acrylic model with the maxillary upper right canine, first premolar, and first molar teeth. Based on the scan files from a non-contact blue light scanner (Identica; Medit Co. Ltd., Seoul, Korea), thirty cores were produced using the WBM, MJM, and Micro-SLA methods, respectively, and another thirty frameworks were produced using the CLWT method. To measure the marginal and internal gap, the silicone replica method was adopted, and the silicone images obtained were evaluated using a digital microscope (KH-7700; Hirox, Tokyo, Japan) at 140X magnification. Analyses were performed using two-way analysis of variance (ANOVA) and Tukey post hoc test (${\alpha}=.05$). RESULTS. The mean marginal gaps and internal gaps showed significant differences according to tooth type (P<.001 and P<.001, respectively) and manufacturing method (P<.037 and P<.001, respectively). Micro-SLA did not show any significant difference from CLWT regarding mean marginal gap compared to the WBM and MJM methods. CONCLUSION. The mean values of gaps resulting from the four different manufacturing methods were within a clinically allowable range, and, thus, the clinical use of additive manufacturing methods is acceptable as an alternative to the traditional lost wax-technique and subtractive manufacturing.

VA Mode의 LCOS에서 Cell Gap의 변화에 따른 전기광학적 특성 (Electro-optical Characteristics of VA mode LCOS depending on Cell Gap)

  • 강정원;손홍배
    • 반도체디스플레이기술학회지
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    • 제7권3호
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    • pp.41-43
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    • 2008
  • The electro-optical characteristics of the Liquid Crystal on Silicon (hereinafter "LCOS") micro-display on vertically alignment (VA) mode were studied depending on various cell gaps. 5 different cell gaps, such as $1.4{\mu}m,\;1.8{\mu}m,\;2.1{\mu}m,\;2.4{\mu}m$ and $2.8{\mu}m$, were selected. The reflectance-voltage (R-V) characteristics, distributions of reflected light and reflectance were calculated with 3-dimmensional LC code. At the center of cell, the smallest $1.4{\mu}m$ cell gap showed the lowest reflectance and the largest $2.8{\mu}m$ cell gap showed the highest reflectance due to the surface anchoring effect. In case of $2.1{\mu}m$ cell gap, the sum of reflectance overall cell was the highest value. Considering the reflectance and RV curve characteristic, the optimized cell gap was $2.1{\mu}m$.

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LIF 및 CLSM을 결합한 미소 간극 내 유체의 단면 온도 분포 측정 기법 (Measurement of Cross-sectional Temperature Distribution in Micro-scale Gap Fluid Using LIF Technique in Combination with CLSM)

  • 정동운;이상용
    • 대한기계학회논문집B
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    • 제30권9호
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    • pp.834-841
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    • 2006
  • In the present wort the Laser-induced Fluorescence (LIF) technique and Confocal Laser Scanning Microscopy (CLSM) have been combined to measure the temperature distribution across a micro-scale liquid layer as a direct and non-invasive method. Only the fluorescent light emitted from a very thin volume around a focal plane can be selectively detected, and it enables us to measure the liquid temperatures even at the close vicinity of the walls. As an experimental verification, a test section consists of two flat plates (for heating and cooling, respectively) separated by about 240 microns was made, and the methanol mixed with a temperature-sensitive dye, Rhodamine B, was filled in the gap between them. The measured temperature distribution across the gap showed good linearity, which is a typical characteristic of conduction heat transfer through a thin liquid layer. In result, the CLSM-LIF technique proposed in the present study was found to be a promising method to measure the local temperatures in the liquid flow field in microfluidic devices.

NUMERICAL INVESTIGATION ON BOTTOM GAP OF MICRO FLOW SENSOR

  • Abdullahl Mohd Zulkiefly;Kouta T;Kamijo Takuma;Yamamoto Makoto;Honami Shinji;Kamiunten Shoji
    • 한국전산유체공학회지
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    • 제10권1호
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    • pp.73-79
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    • 2005
  • Micro sensor is very useful for flow measurements in a number of engineering applications. Especially, it is necessary for the development of MEMS. This paper presents the 3D numerical simulation of flows around a micro flow sensor, which is mounted on a flat plate. The effects of the sensor configuration (i.e. bottom gap) and the Reynolds number on the flow field are numerically investigated. The numerical results indicate that the bottom gap clearly affects the flow fields over the top surface of the sensor. The Reynolds numbers also show a significant influence on the flow nature, especially on the recirculation zone at downstream of the sensor. The present results illustrate a certain improvement on the flow field for the sensor installed at O.5mm above the wall with four pillars, comparing with that directly mounted on the wall.

Controlling the Depth of Microchannels Formed during Rolling-based Surface Texturing

  • Bui, Quang-Thanh;Ro, Seung-Kook;Park, Jong-Kweon
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.410-420
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    • 2016
  • The geometric dimension and shape of microchannels that are formed during surface texturing are widely studied for applications in flow control, and drag and friction reduction. In this research, a new method for controlling the deformation of U channels during micro-rolling-based surface texturing was developed. Since the width of the U channels is almost constant, controlling the depth is essential. A calibration procedure of initial rolling gap, and proportional-integral PI controllers and a linear interpolation have been applied simultaneously to control the depth. The PI controllers drive the position of the pre-U grooved roll as well as the rolling gap. The relationship between the channel depth and rolling gap is linearized to create a feedback signal in the depth control system. The depth of micro channels is studied on A2021 aluminum lamina surfaces. Overall, the experimental results demonstrated the feasibility of the method for controlling the depth of microchannels.

검출기 측정 용적에 따른 Dosimetric Leaf Gap 변화와 정확성 검증에 대한 연구 (Assessment of Dosimetric Leaf Gap According to Measuring Active Volume of Detector)

  • 김대현
    • 한국방사선학회논문지
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    • 제16권7호
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    • pp.863-870
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    • 2022
  • DLG (Dosimetric Leaf Gap)와 투과계수는 방사선치료계획 시스템에서 MLC 모델링의 중요 매개변수이다. 본 연구에서는 측정 용적이 다른 검출기를 이용하여 HD-MLC의 DLG와 투과계수를 측정하였고, DLG의 최적화를 통해 방사선 치료계획의 정확성을 평가하였다. 용적이 작은 Semiflux3D, MicroDiamond 검출기로 Dynamic Sweeping Gap 방법을 통해 DLG를 측정하였다. 측정된 DLG 값을 최적화할 수 있도록 10개의 방사선치료계획을 생성하고 QA결과와 비교하였다. 6, 8, 10 MV에서 Semiflux3D로 측정한 DLG는 0.76, 0.83, 0.85 mm 였고, MicroDiomond로 측정한 DLG는 0.78. 0.86, 0.9 mm 였다. 방사선치료계획 시스템에서 검출기로 측정한 DLG와 최적화된 DLG 값으로 생성한 10개의 치료계획을 Postal dosimetry로 QA하여 감마분석 하였다. 6 MV 광자선의 감마분석결과 2 mm/2% 기준에서 DLG 0.78 mm는 평균 94.3%였고, DLG 1.15 mm는 평균 98.4%였다. 10 MV 광자선에서도 DLG 0.9 mm는 평균 91.2%, DLG 1.25 mm는 97.6%였다. HD-MLC의 사용은 방사선치료계획 시스템에 정확한 모델링이 완성되어야 한다. DLG 값을 검출기로 측정하여 임상에 사용할 수 있지만, DLG 값의 최적화가 이루어진다면 환자에게 더 유용한 방사선 치료를 전달할 수 있을 것이다.

전기화학 가공을 이용한 마이크로 홈 가공 (Micro Groove Machining for Electrochemical Micro-Machining)

  • 김영민;이은상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1844-1847
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    • 2003
  • Electrochemical micro-machining(EMM) is used to achieve a desired workpiece surface by dissolving the metal workpiece with an electrochemical reaction. This machining method can be applied to metal that is difficult to machining using other methods. The workpiece dissolves when it is positioned close to the tool electrode in electrolyte and current is applied. This aim of this work is to develop electrochemical micro-machining(EMM) technique for micro groove shape by establishing appropriate electrochemical parameters of machining

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탈이온수를 이용한 미세 방전 밀링 (Micro Electrical Discharge Milling Using Deionized Water)

  • 정도관;주종남;김보현
    • 한국정밀공학회지
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    • 제23권3호
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    • pp.69-75
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    • 2006
  • In this paper, micro electrical discharge milling using deionized water as dielectric fluid was investigated. In EDM, dielectric fluid is an important factor which affects machining characteristics. When deionized water was used as dielectric fluid, machining characteristics were investigated according to voltage, capacitance, and resistivity of deionized water. Machining gap increased with increasing voltage and capacitance. As the resistivity of deionized water decreased, the machining gap increased. The wear of a tool electrode and machining time can be reduced by using deionized water instead of EDM oil. Surface roughness was also improved when deionized water was used.