• International Journal of Fluid Machinery and Systems
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• v.5 no.2
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• pp.91-99
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• 2012

The Fighter aircraft transmission system consists of a light weight, High Speed Flexible Coupling (HSFC) known as Power Take-Off shaft (PTO) for connecting Engine gearbox (EGB) with Accessory Gear Box (AGB). The HSFC transmits the power through series of specially contoured metallic annular thin flexible plates whose planes are normal to the torque axis. The HSFC operates at high speed ranging from 10,000 to 18,000 rpm. The HSFC is also catered for accommodating larger lateral and axial misalignment resulting from differential thermal expansion of the aircraft engine and mounting arrangement. The contoured titanium alloy flexible plates are designed with a thin cross sectional profile to accommodate axial and parallel misalignment by the elastic material flexure. This paper investigates the effect of misalignment on the transmission characteristics of the HSFC couplings. A mathematical model for the HSFC coupling with misalignment has been developed for analyzing the torque transmission and force interaction characteristics. An extensive testing has been conducted for validating characteristics of the designed coupling under various misalignment conditions. With this the suitability of the model adapted for the design iteration of HSFC development is validated. This method will reduce the design iteration cycles of HSFC and can be extended for the similar development of flexible couplings.

• Bulletin of the Society of Naval Architects of Korea
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• v.12 no.2
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• pp.43-58
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• 1975

There are many reports on fatigue crack of metallic materials but most of them relate crack propagation rate to stress intensity factor. The problem of crack propagation is not yet clarified, especially the bridge between micro and macro phenomena In this experiment rotating bending fatigue tests have been carried out with smoothed specimen of rolled steel plates including 0.2% carbon under application of three stress conditions to investigate the slip band and the crack propagation behaviour. The results obtained are as follows; 1) The length of cracks which have grown at initial crack tips can be expressed as follows; $l=Ae^{BNr}$(A,B: constant, $N_r$: cycle ratio) $\frac{dl}{dN}=\frac{AB}{N_f}{\cdot}e^{BNr}$($N_f$:fatigue life) 2) The ratio of slipped grain number to total grain number is $S_f=7{\sigma}-5.6$-5.6{\sigma}_c$($\sigma$: stress amplitude) (${\sigma}_c$: fatigue limit) 3) When the fatigue process transfers from Stage I to Stage II, the crack which propagates into specimen changes its direction from that of the maximum shear stress to the direction of perpendicular to principal stress and this is same in the circumferential direction of specimen. the crack propagation behaviors of both sides of a crack are different each other when they approach to the grain boundary.

• Smart Structures and Systems
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• v.26 no.6
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• pp.735-751
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• 2020

Identification of structure parameters is crucial in Structural Health Monitoring (SHM) context for activities such as model validation, damage assessment and signal processing of structure response. In this paper, guided waves generated by piezoelectric transducers are used for in-situ and non-destructive structural parameter estimation based on Bayesian approach. As Bayesian approach needs iterative process, which is computationally expensive, this paper proposes a method in which an analytical model is selected and developed in order to decrease computational time and complexity of modeling. An experimental set-up is implemented to estimate three target elastic and geometrical parameters: Young's modulus, Poisson ratio and thickness of aluminum and steel plates. Experimental and simulated data are combined in a Bayesian framework for parameter identification. A significant accuracy is achieved regarding estimation of target parameters with maximum error of 8, 11 and 17 percent respectively. Moreover, the limitation of analytical model concerning boundary reflections is addressed and managed experimentally. Pulse excitation is selected as it can excite the structure in a wide frequency range contrary to conventional tone burst excitation. The results show that the proposed non-destructive method can be used in service for estimation of material and geometrical properties of structure in industrial applications.

• Structural Engineering and Mechanics
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• v.46 no.3
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• pp.387-402
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• 2013

A dynamic load protocol has been used to experimentally simulate fatigue behavior in cold-formed metal panels with screwed connections under wind loading. The specific protocol adopted is an adaptation of SIDGERS, originally developed for non-metallic membranes, which is composed of levels each under increasing load values. A total of 19 tests were performed on 3.35 m long by 0.91 m wide panels, identified as Type B-wide rib and Type E, both with screw connections at the edge and at the center, thus conforming two-span specimens. In some configurations the panels were fixed at the valleys, whereas crest-fixed connections were also investigated. Reinforcing the connections by means of washers was also investigated to evaluate their efficiency in improving fatigue capacity. The experimental results show maximum load capacities in improved connections with washers of approximately twice of those with classical connections.

• Journal of the Korea Institute of Military Science and Technology
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• v.8 no.4 s.23
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• pp.5-13
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• 2005

The impact of a long-rod penetrator into oblique plates with combined obliquity and yaw is investigated. The study was done using a newly developed three dimensional dynamic and impact analysis code, which uses the explicit finite element method. Through the comparison of simulation result with experimental result and other code's result, the adaptability and accuracy of the developed code is evaluated under the complex situation in which yaw angle and oblique angle exist simultaneously. As a result of comparison, it has found that deformed shape, residual length and velocity, rotational velocity of long-rod show good agreement with experimental data. Through this study, the applicability and accuracy of the code as a metallic armour system design tool is verified.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.812-815
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• 2002

The shape of K-R curve for an ideally brittle material is flat because the surface energy is an unvaried material property. However, the K-R curve can take on a variety of shapes when nonlinear material behavior accompanies fracture. By the way, a general metallic material is nonlinear, structural steel is such. Therefore, the J-R curve form J-integral value instead of K parameters can be used to evaluate elastic-plastic materials with flaws in terms of ductile fracture that can be significant to design. In this paper, R-curve behaviors form K and J parameter is considered for the precise assessment of fracture analysis, in case of JS-SS400 steels.

• Journal of Welding and Joining
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• v.33 no.1
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• pp.30-34
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• 2015

Residual stresses are inherently introduced into the engineering components during manufacturing including rolling, forging, bending and welding processes. Excessive residual stresses are known to be detrimental to the proper integrity and performance of components. Neutron diffraction has become a well-established technique for the determination of residual stresses in welds. The deep penetration capability of neutrons into most metallic materials makes neutron diffraction a powerful tool for the residual stress measurements through the thickness of the weld specimen. Furthermore, the unique volume-averaged bulk characteristic of the scattering beam and mapping capability in three dimensions is suitable for the engineering purpose. In this presentation, the neutron diffraction measurements of the residual stresses will be introduced and measurement results will highlighted in thick weld plates.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2014.11a
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• pp.32-33
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• 2014

수소자동차용 연료전지의 중요 핵심부품 중 하나인 금속분리판의 경우 표면 처리 및 코팅기법을 이용해 전기적 고전도 특성과 화학적 내부식 특성을 확보하는 것이 관건이다. 본 연구내용은 향후 상용화를 목적으로 지금까지 진행해 온 금속분리판을 위한 건식 진공 표면처리 및 코팅기술 개발 현황에 대한 것이다. 생산비용의 저가화와 대량생산 가능성을 고려하여 고속의 연속 전처리법 및 진공증착법을 기본 공정으로 선정하고, 고전도/내부식성 증착물질 선택에도 귀금속을 배제하는 등의 기본 전제와 연구 결과를 소개한다. 기 확보된 기술에 의한 접촉저항 및 내부식 특성은 미국 DOE의 2017년 목표치를 만족하는 결과를 보였다.

• Journal of the Korean institute of surface engineering
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• v.43 no.4
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• pp.187-193
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• 2010

The colored films formed on 304 stainless steel plates by immersion treatment and electrochemical one in a solution containing sulphuric acids and chromic acids were studied by SEM, AES, and spectrophotometer. The thicknesses of the films by 20 minutes treatment were about 200 nm and it became thinner as the treatment times were increased. The surface texture showed a tortuous network of interlinking pathways. The color of the 304 steel surface changed from metallic white to gray, black, red, yellow-green, and green-blue, gradually, by the treatment time was increased. The reflectivity measured by UV-VIS-NIR spectrophotometer was reduced from max. 38% of basis metal to min. 3.5% of colored surface.

• Bulletin of the Korean Chemical Society
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• v.33 no.4
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• pp.1177-1182
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• 2012

The corrosion resistance of 316L stainless steel coated with NiO-YSZ (Ni added yttria stabilized zirconia) was examined in a proton exchange membrane fuel cell (PEMFC) environment. The NiO-YSZ coating was carried out using a sol-gel dip coating method, and the corrosion resistance and interfacial contact resistance (ICR) were determined by the composition and morphology of the NiO-YSZ film. The corrosion resistance increased with increasing Ni content in the NiO-YSZ film, but rapid corrosion was observed when the YSZ film contained more than 15 wt % Ni due to surface cracks. The polarization resistance was improved by several orders of magnitude when 316L stainless steel was coated with a 15 wt % NiO-YSZ film compared to bare 316L. The ICR of the NiO-YSZ film was decreased to that of bare 316L when the YSZ film contained 25 wt % NiO, suggesting the possible application of NiO-YSZ coated stainless steel for a bipolar plate.