• Title/Summary/Keyword: Metal-Loading

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Effect of Single Overload on the Fatigue Crack Growth Behavior of Laser Welded Sheet Metal (단일 과대하중에 의한 레이저 용접 판재의 피로균열 전파거동)

  • 곽대순;김석환;오택열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.161-169
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    • 2004
  • In this study, we investigated fatigue crack growth behavior of laser welded sheet metal due to a single overload. Fatigue specimens were made using butt joint of cold rolled sheet metal that was welded by $CO_2$ laser. The fatigue crack propagation tests were performed in such a way that fatigue loading was parallel to the weld line while crack propagation was perpendicular to the weld line. Single overload was applied when fatigue crack tip was arrived near the weld line. The distances between the crack tip and the weld line at which a single overload was applied were 6, 4 and 2mm. The effect of specimen thickness and overload ratio on the fatigue behavior was determined. The plastic zone size of crack tip due to the single overload was determined from the finite element analysis. For investigating fatigue crack growth behavior, we used different thickness specimen 0.9mm and 2.0mm, and variable overload ratio applied fatigue crack propagation test. Also we used finite element analysis for investigating the plastic zone size of crack tip when single overload applied

Elastic-Plastic Stress Distributions Behavior in the Interface of SiC/Ti-15-3 MMC under Transverse Loading(I) (횡하중을 받는 SiC/Ti-15-3 MMC 복합재 계면영역에서의 탄소성 응력장분포거동(I))

  • Kang Ji-Woong;Kim Sang-Tae;Kwon Oh-Heon
    • Journal of the Korean Society of Safety
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    • v.19 no.4 s.68
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    • pp.25-30
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    • 2004
  • Unidirectional fiber-metal matrix composites have superior mechanical properties along the longitudinal direction. However, the applicability of continuous fiber reinforced MMCs is somewhat limited due to their relatively poor transverse properties. Therefore, the transverse properties of MMCs are significantly influenced by the properties of the fiber/matrix interface. In this study, the interfacial stress states of transversely loaded unidirectional fiber reinforced metal matrix composites investigated by using elastic-plastic finite element analysis. Different fiber volume fractions $(5-60\%)$ were studied numerically. The interface was treated as thin layer (with different properties) with a finite thickness between the fiber and the matrix. The fiber is modeled as transversely isotropic linear-elastic, and the matrix as isotropic elastic-plastic material. The analyses were based on a two-dimensional generalized plane strain model of a cross-section of an unidirectional composite by the ANSYS finite element analysis code.

Stacking Sequence Effects on Indentation Damage Behaviors of Fiber Metal Laminate (섬유의 적층 각도에 따른 섬유 금속 적층판의 압입 손상 거동)

  • Nam, H.W.;Kim, Y.H.;Jung, S.W.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.204-209
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    • 2001
  • In this research, the effects of fiber stacking sequence on damage behaviors of FML(Fiber Metal Laminates) subject to indentation loading. SOP (Singly Oriented Ply) FML and angle ply FML were fabricated to study fiber orientation effects and angle ply effects. FML were fabricated by using 1050 aluminum laminate and carbon/epoxy prepreg. To increase adhesive bonding strength, Al laminate was etched using FPL methods. The static indentation test were conducted by using UTM(5ton, Shimadzu) under the 2side clamped conditions. During the tests, load and displacement curve and crack initiation and propagation behaviors were investigated. As fiber orientation angle increases, the crack initiation load of SOP FML increases because the stiffness induced by fiber orientation is increased. The penetration load of SOP FML is influenced by the deformation tendency and boundary conditions. However, the macro-crack of angle ply FML was initiated by fiber breakage of lower ply because angle plies in Angle ply FML prevents the crack growth and consolidation. The Angle ply FML has a critical cross-angle which prevent crack growth and consolidation. Damage behavior of Angle ply FML is changed around the critical cross-angle.

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Investigation of thermal buckling properties of ceramic-metal FGM sandwich plates using 2D integral plate model

  • Salah, Fethi;Boucham, Belhadj;Bourada, Fouad;Benzair, Abdelnour;Bousahla, Abdelmoumen Anis;Tounsi, Abdeldjebbar
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.805-822
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    • 2019
  • In this work, a simple four-variable integral plate theory is employed for examining the thermal buckling properties of functionally graded material (FGM) sandwich plates. The proposed kinematics considers integral terms which include the effect of transverse shear deformations. Material characteristics and thermal expansion coefficient of the ceramic-metal FGM sandwich plate faces are supposed to be graded in the thickness direction according to a "simple power-law" variation in terms of the "volume fractions" of the constituents. The central layer is always homogeneous and consists of an isotropic material. The thermal loads are supposed as uniform, linear, and nonlinear temperature rises within the thickness direction. The influences of geometric ratios, gradient index, loading type, and type sandwich plate on the buckling properties are examined and discussed in detail.

Modeling of a Ductile Fracture Criterion for Sheet Metal Considering Anisotropy (판재의 이방성을 고려한 연성파단모델 개발)

  • Park, N.;Huh, H.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.91-95
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    • 2016
  • This paper is concerned with modeling of a ductile fracture criterion for sheet metal considering anisotropy to predict the sudden fracture of advanced high strength steel (AHSS) sheets during complicated forming processes. The Lou−Huh ductile fracture criterion is modified using the Hill’s 48 anisotropic plastic potential instead of the von Mises isotropic plastic potential to take account of the influence of anisotropy on the equivalent plastic strain at the onset of fracture. To determine the coefficients of the model proposed, a two dimensional digital image correlation (2D-DIC) method is utilized to measure the strain histories on the surface of three different types of specimens during deformation. For the derivation of an anisotropic ductile fracture model, principal stresses (𝜎1,𝜎2, 𝜎3) are expressed in terms of the stress triaxiality, the Lode parameter, and the equivalent stress (𝜂𝐻, 𝐿,) based on the Hill’s 48 anisotropic plastic potential. The proposed anisotropic ductile fracture criterion was quantitatively evaluated according to various directions of the maximum principal stress. Fracture forming limit diagrams were also constructed to evaluate the forming limit in sheet metal forming of AHSS sheets over a wide range of loading conditions.

Impact of Lyman alpha pressure on metal-poor dwarf galaxies

  • Kimm, Taysun;Haehnelt, Martin;Blaizot, Jeremy;Katz, Harley;Michel-Dansac, Leo;Garel, Thibault;Rosdahl, Joakim;Teyssier, Romain
    • The Bulletin of The Korean Astronomical Society
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    • v.43 no.1
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    • pp.36.1-36.1
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    • 2018
  • Understanding the origin of strong galactic outflows and the suppression of star formation in dwarf galaxies is a key problem in galaxy formation. Using a set of radiation-hydrodynamic simulations of an isolated dwarf galaxy, we show that the momentum transferred from resonantly scattered Lyman-alpha(LyA) photons can suppress star formation by a factor of two in metal-poor galaxies by regulating the dynamics of star-forming clouds before the onset of supernova explosions (SNe). This is possible because each LyA photon resonantly scatters and imparts ~10-300 times greater momentum than in the single scattering limit. Consequently, the number of star clusters predicted in the simulations is reduced by a factor of ~5, compared to the model without the early feedback. More importantly, we find that galactic outflows become weaker in the presence of strong LyA radiation feedback, as star formation and associated SNe become less bursty. We also examine a model in which radiation field is arbitrarily enhanced by a factor of up to 10, and reach the same conclusion. The typical mass-loading factors in our metal-poor dwarf system are estimated to be ~5-10 near the mid-plane, while it is reduced to ~1 at larger radii.

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Damage Behavior of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions (집중하중을 받는 일방향 섬유 금속 적층판의 손상 거동)

  • Nam, H.W.;Kim, Y.H.;Jung, S.W.;Jung, C.K.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.407-412
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    • 2001
  • In this research, damage behavior of singly oriented ply (SOP) fiber metal laminate (FML) subject to concentrated load was studied. The static indentation tests were conducted to study fiber orientation effect on damage behavior of FML. During the static indentation tests, Acoustic Emission technique (AE) was adopted to study damage characteristics of FML. AE signals were obtained by using AE sensor with 150kHz resonance frequency and the signals were compared with indentation curves of FML. As fiber orientation angle increases, the crack initiation load of SOP FML increases because the stiffness induced by fiber orientation is increased. The penetration load of SOP FML is influenced by the deformation tendency and boundary conditions. Cumulative AE counts were well predicted crack initiation and crack propagation and AE amplitude were useful for prediction of damage failure mode. During the matrix cracking, fiber debonding and fiber breakage, AE amplitude has $45{\sim}60dB,\;60{\sim}80dB\;and\;90{\sim}100dB$, respectively.

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Development of a Process Technique for Heavy Metal Removal in the Production of Recycled Synthetic Resin Materials (재생 합성수지 원료생산을 위한 중금속 이물질 제거 공정기술 개발)

  • Kim, Jung-Ho;Cha, Cheon-Seok;Kim, Jae-Yeol;Kim, Ji-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.137-142
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    • 2018
  • Recycled synthetic resin materials produced from waste vinyl and waste plastic contain many foreign substances. Plastic products made from this recycled resin materials containing foreign substances are of poor quality, with reduced the strength and rigidity. Foreign substances include heavy metals, cement, foil, dyed paper and dust. In this study, the scratch-Dies process; which remove foreign sbustances, with precision and automation, through a three-stage mesh filter, is designed. The process is evaluated with finite element analysis according to vibration loading and make. After installing the manufactured equipment, recycled resin was producde, and its heavy metal content was evaluated. Recycled synthetic resin materials were also used plastic products and evaluate their strength. In addition, the change in production was assessed.

Interaction of Mechanics and Electrochemistry for Magnesium Alloys

  • Han, En-Hou;Wang, JianQiu;Ke, Wei
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.243-251
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    • 2008
  • Magnesium alloys become popular research topic in last decade due to its light weight and relatively high strength-to-weight ratio in the energy aspiration age. Almost all structure materials are supposed to suspend stress. Magnesium is quite sensitive to corrosive environment, and also sensitive to environmental assisted cracking. However, so far we have the limited knowledge about the environmental sensitive cracking of magnesium alloys. The corrosion fatigue (CF) test was conducted. Many factors' effects, like grain size, texture, heat treatment, loading frequency, stress ratio, strain rate, chemical composition of environment, pH value, relative humidity were investigated. The results showed that all these factors had obvious influence on the crack initiation and propagation. Especially the dependence of CF life on pH value and frequency is quite different to the other traditional structural metallic materials. In order to interpret the results, the electrochemistry tests by polarization dynamic curve and electrochemical impedance spectroscopy were conducted with and without stress. The corrosion of magnesium alloys was also studied by in-situ observation in environmental scanning electron microscopy (ESEM). The corrosion rate changed with the wetting time during the initial corrosion process. The pre-charging of hydrogen caused crack initiated at $\beta$ phase, and with the increase of wetting time the crack propagated, implying that hydrogen produced by corrosion reaction participated in the process.

Pulse energy high Power test of metal film resistor (메탈 필름 저항의 펄스 대전력 시험)

  • Son, Y.G.;Jang, S.D.;Kwon, S.J.;Oh, J.S.;Cho, M.H.;Lee, K.T.
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.2103-2105
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    • 2005
  • Metal film type of resistor have been tested to invest maximum usable power at the pulsed high voltage and pulsed high current. Experiments were carried out using capacitor charging power supply and dump switch. Pulsed amplitude were varied from 1kV to 25kV. The peak current reached was 1kA. Datasheet are given for the limited pulsed power and energy for metal film type of resistor in nanosecond and microsecond time range. The experimental investigation of the threshold loading of the resistor in the high current and voltage pulsed mode has shown that the process of destruction of resistor has specific features for each mode. The mechanisms of failure and destruction of resistors under action of high-voltage and high-current pulses are discussed.

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