• Title/Summary/Keyword: Metal printing

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Effect of Additives on Transmittance of Tick Film Prints in PDP

  • Jun, Jae-Sam;Cha, Myung-Ryoung;Kim, Yu-Jin;Kim, Hyung-Sun
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.544-547
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    • 2004
  • Glass frits for dielectric layers are mostly used for screen printing process. Several additives have already been known to be well matched with lead-oxide glasses system. The use of lead oxide, however, creates environmental problems, so many recent studies on lead-free glasses compositions have been carried out. A study of the suitability between additives and lead-free glass system is needed. In this study, we have used a screen-printing method to make thick films of lead-oxide glass and lead-free glass using different additives, and analyzed and compared the transmittance of the thick films.

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Bond Strength between Co-Cr Alloy Metal and Ceramic (Co-Cr 합금의 금속-도재 결합 강도)

  • Kim, Min-Jeong;Park, Gwang-Sig
    • The Journal of the Korea Contents Association
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    • v.21 no.3
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    • pp.602-608
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    • 2021
  • For the comparison of bond strength between the Co-Cr alloy and ceramic, which are clinically used, test samples made with a traditional casting method as a control group), and Milling and SLM(3d printing group) samples were made as an experimental group. The metal-ceramic bond strength was measured with a universal testing machine. For the measurement, a three-point bending test was conducted. After the bond strength was measured, metal-ceramic interface was observed. According to the test result, casting group had 53.59 MPa, milling group had 45.90 MPa, and 3d printing group had 58.34 MPa. There was no statistical significance. With regard to failure pattern, most of the samples in two groups, showed mixed failure. This study showed a clinically applicable value when measuring the bond strength of alloy-ceramic material with an alloy produced by 3D printing.

Chromate Conversion Coating on 3D Printed Aluminum Alloys (3D 프린팅으로 제조한 알루미늄 합금의 크로메이트 코팅)

  • Shin, Hong-Shik;Kim, Hyo-Tae;Kim, Ki-Seung;Choi, Hye-Yoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.109-115
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    • 2022
  • The demand for metal 3D printing technology is increasing in various industries. The materials commonly used for metal 3D printing include aluminum alloys, titanium alloys, and stainless steel. In particular, for applications in the aviation and defense industry, aluminum alloy 3D printing parts are being produced. To improve the corrosion resistance in the 3D printed aluminum alloy outputs, a post-treatment process, such as chromate coating, should be applied. However, powdered materials, such as AlSi7Mg and AlSi10Mg, used for 3D printing, have a high silicon content; therefore, a suitable pretreatment is required for chromate coating. In the desmut step of the pretreatment process, the chromate coating can be formed only when a smut composed of silicon compounds or oxides is effectively removed. In this study, suitable desmut solutions for 3D printed AlSi7Mg and AlSi10Mg materials with high silicon contents were presented, and the chromate coating properties were studied accordingly. The smut removal effect was confirmed using an aqueous desmut solution composed of sulfuric, nitric, and hydrofluoric acids. Thus, a chromate coating was successfully formed. The surfaces of the aluminum alloys after desmut and chromate coating were analyzed using SEM and EDS.

Three Dimensional Layering Algorithm for 3-D Metal Printing Using 5-axis (3 차원 금속 프린팅을 위한 다중 3 차원 적층 알고리듬(3DL))

  • Ryu, Sua;Jee, Haeseong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.881-886
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    • 2014
  • The purpose of three-dimensional (3-D) metal printing using 5-axis is to deposit metal powder by changing the orientation of the deposited structure to be built for the overhang or undercut feature on part geometry. This requires a complicated preprocess functionality of providing three dimensionally sliced layers to cover the required part geometry. This study addresses the overhang/undercut problem in 3-D metal printing and discusses a possible solution of providing 3-D layers to be built using the DMT(R) machine.

Study of Mechanical Property of Metal by Changing the Conditions of Metal 3D Printing Parameter (금속 3D 프린터 제작조건 변화에 의한 금속소재 물성변화연구)

  • Noh, Yong-oh;Rhee, Byung-ho;Park, Sun-hong;Han, Yeoung-min;Bae, Byunghyun;Kim, Young-june;Cho, Hwang-rae;Hyun, Seong-yoon;Bang, Jeong-suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.849-855
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    • 2017
  • The development of a staged combustion cycle engine with higher perfomance is essential to provide higher transport capability of space launch vehicles. The combustor head of engine has a cone-shaped head and its manifold of combustor has a very complicated structure. The head and manifold have been manufactured by casting or machining methode. Metal 3D printing technologies are recently known as one of promising methods to improve manufacturing process for them because they are possible to over come limitations of the two methods. In this paper, a selective laser sintering method is used to make test materials and their physical properties are studying by changing its operation parameters to establish the better processing conditions. It is found that the 3D printing method is acceptable to manufacturing the head or manifold of combustor for staged combustion cycle engine.

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Evaluation of Metal Composite Filaments for 3D Printing (3D 프린팅용 금속 입자 필라멘트의 물성 및 차폐 능력 평가)

  • Park, Ki-Seok;Choi, Woo-Jeon;Kim, Dong-Hyun
    • Journal of the Korean Society of Radiology
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    • v.15 no.5
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    • pp.697-704
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    • 2021
  • It is hard to get Filaments which are materials of the 3D printing Fused Deposition Modeling(FDM) method as radiation shielding in Korea. and also related research is insufficient. This study aims to provide basic data for the development of radiation shields using 3D printing by evaluating the physical properties and radiation shielding capabilities of filaments containing metal particles. after selecting five metal filaments containing metal particle reinforcement materials, the radiation shielding rate was calculated according to the Korean Industrial Standard's protective equipment test method to evaluate physical properties such as tensile strength, density, X-ray Diffraction(XRD), and weight measurement using ASTM's evaluation method. In the tensile strength evaluation, PLA + SS was the highest, ABS + W was the lowest, and ABS + W is 3.13 g/cm3 which value was the highest among the composite filaments in the density evaluation. As a result of the XRD, it may be confirmed that the XRD peak pattern of the particles on the surface of the specimen coincides with the pattern of each particle reinforcing material powder metal, and thus it was confirmed that the printed specimen contained powder metal. The shielding effect for each 3D printed composite filament was found to have a high shielding rate in proportion to the effective atomic number and density in the order of ABS + W, ABS + Bi, PLA+SS, PLA + Cu, and PLA + Al. In this study, it was confirmed that the metal particle composite filament containing metal powder as a reinforcing material has radiation shielding ability, and the possibility of using a radiation shielding filament in the future.

Mechanical Property Improvement of the H13 Tool Steel Sculptures Built by Metal 3D Printing Process via Optimum Conditions (금속 3D 프린팅 공정 최적화를 통한 H13 공구강 조형체의 기계적 특성 향상)

  • Yun, Jaecheol;Choe, Jungho;Lee, Haengna;Kim, Ki-Bong;Yang, Sangsun;Yang, Dong-Yeol;Kim, Yong-Jin;Lee, Chang-Woo;Yu, Ji-Hun
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.195-201
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    • 2017
  • In this study, H13 tool steel sculptures are built by a metal 3D printing process at various laser scan speeds. The properties of commercial H13 tool steel powders are confirmed for the metal 3D printing process used: powder bed fusion (PBF), which is a selective laser melting (SLM) process. Commercial H13 powder has an excellent flowability of 16.68 s/50 g with a Hausner ratio of 1.25 and a density of $7.68g/cm^3$. The sculptures are built with dimensions of $10{\times}10{\times}10mm^3$ in size using commercial H13 tool steel powder. The density measured by the Archimedes method is $7.64g/cm^3$, similar to the powder density of $7.68g/cm^3$. The hardness is measured by Rockwell hardness equipment 5 times to obtain a mean value of 54.28 HRC. The optimum process conditions in order to build the sculptures are a laser power of 90 W, a layer thickness of $25{\mu}m$, an overlap of 30%, and a laser scan speed of 200 mm/s.

Determination of Heavy Metal Contents in Various Packaging Boards (지류 포장재 종류에 따른 중금속 함량 측정)

  • Kim, Jin-Woo;Seo, Joo-Hwan;Youn, Hye-Jung;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.2
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    • pp.55-63
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    • 2009
  • This study was performed to evaluate the heavy metal contents in various packaging board. Domestic and foreign OCC (old corrugated containers) and old duplex boards were used as raw materials. Tests were made for the printed and unprinted parts of the sample. Heavy metal contents of old food packaging boards made from virgin pulp fibers were also evaluated. The contents of heavy metals including lead (Pb), cadmium (Cd), barium (Ba), arsenic (As), antimony (Sb), selenium (Se), and mercury (Hg) were determined using ICP-AES (Inductively Coupled Plasma - Atomic Emission Spectrometer), and CV-AAS (Cold vapor-atomic absorption spectrometer) after digesting the samples in a microwave oven. The contents of heavy metals contained in domestic packaging board were higher than those in overseas samples, and OCC showed higher contents of heavy metals than old duplex boards. Printed parts gave greater heavy metal contents than unprinted parts. Results indicate that recycling of paper and paperboard products increases the heavy metal contamination of the paper packaging products and this derives mostly from the heavy metals contained in printing inks. Recycling processes that decrease heavy metals in recycled fibers and new printing inks that contains less heavy metals should be developed to solve the problem associated with the heavy metals in packaging paper products.