• Title/Summary/Keyword: Metal powder sintering

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The Development of the Safety Valve for LP Gas Cylinder Using the Sintered Metal (소결금속을 이용한 LPG 용기용 안전 밸브의 개발)

  • Rhim, Jong-Kuk
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.48-52
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    • 2006
  • This study is a research of safety valve development for LP gas cylinder which use sintering metal. Re-searcher wishes to apply technology of sintering metal for safety valve development and do gas flow control. The basis of this study is most suitable fluid examination that to reduce gas accident. This research concluded following results. 1. When press pin length is 42mm to 45mm powder quantity is 0.25g, in case of press pin length 36mm to 42mm powder quantity is 0.2g, displayed fluid optimization. 2. When press pin length is 39mm and powder quantity is 0.25g, press pressure displayed fluid optimization at all interests from $1.2\;tons/cm^{2}\;to\;2\;tons/cm^{2}$. 3. When apparent density is about $5.0g/cm^{3}\;to\;4.5g/cm^{3}$, fluid optimization becomes.

A Study on the Manufacture of Composite W Powder for Low Sintering Temperature by Liquid Reduction Precipitation Method (액상환원침전법에 의한 저온활성화소결용 복합W분말의 제조방법 및 소결특성에 관한 연구)

  • 김창욱;이철;정인;윤성렬
    • Journal of the Korean institute of surface engineering
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    • v.28 no.4
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    • pp.207-218
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    • 1995
  • Tungsten(W) metal has excellent properties in heat-resistance, corrison-resistance and impact-resistance but W-Metal is hard to sinter because higher than $2,000^{\circ}C$ is required to sinter W-powder. Con-sequently, a deposit technique of Nikel Phosphorus(NiP) on W-powber by the liquid reduction precipitation method was performed. Sintering temperature of the resulting W-NiP composite was lowered around to $1,000^{\circ}C$, and the mechanical properties of the sintered body was studied. The most suitable conditions for NiP thin film deposit on W-Powder by the liquid reduction precipitation method, which are composition, concentration, pH and temperature of the liquid reduction solution, were considered. The activated sintering was carried out in a reducing condition furnace. Components and properties of the sintered body were investigated by the density and the hardness measurements, X- ray diffraction analysis, and microscopic photographs of the surface. Quantity of NiP thin film on W-powder could be varied by the change of the liquid reduction solution composition. The sintering temperature of W-NiP composite powder is lowered to $950^{\circ}C$ from $2,000^{\circ}C$ and the hardness is increased (ca. 720 Hv). Large shrinkage could be observed since density was increased from 5.5 to 11.0 g/$cm^2$ which 86.2% of theoretical density. W metal and $Ni_3P$ crystal were detected through X-ray diffraction on the sintered body. Perfectly activated sintering was observed by microscopic photographs.

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Manufacturing and Filtration Performance of Microfiltration Metal Membrane Using Rolling Process (압연공정을 이용한 금속 정밀여과막의 제조 및 여과특성)

  • Kim, Jong-Oh;Min, Seok-Hong;Jung, Jong-Tae
    • Membrane Journal
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    • v.17 no.3
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    • pp.174-183
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    • 2007
  • The manufacturing process of metal membrane made of only metal mesh and both metal mesh and powder with using rolling process have been studied. In the rolling of metal mesh, selected metal meshes were rolled with the reduction ratio of 10%, 20%, and 30%, respectively. Such rolling process resulted in the decrease of mesh pore size through reduction the cross sectional area of mesh and changing the diameter of mesh wires. Also, it enhanced the filtration ratio of rolled mesh which is almost same as the filtration ratio of upper grade unrolled mesh and the reliability of membrane by making pore size distribution become more uniform. In fabricating metal powder layer onto metal mesh, using PVA(polyvinyl alcohol) as a binder of powder, drying the metal powder layer at $100^{\circ}C$ for 1 hr, and sintering it at $1,000^{\circ}C$ for 3 hr in vacuum were to be optimum conditions for obtaining good quality of metal powder layer on metal mesh with high pore density but no crack. With additional rolling of metal powder layer on metal mesh with 30% reduction before sintering, metal membrane which filtration ratio is about $0.7{\mu}m$ has been successfully manufactured.

Effect of Oxygen Content in the Tungsten Powder Fabricated by Electrical Explosion of Wire Method on the Behavior of Spark-Plasma Sintering (전기선폭발법으로 제조된 텅스텐 분말의 산소 조성이 방전플라즈마소결 거동에 미치는 영향)

  • Kim, Cheol-Hee;Lee, Seong;Kim, Byung-Kee;Kim, Ji Soon
    • Journal of Powder Materials
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    • v.21 no.6
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    • pp.447-453
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    • 2014
  • Effect of oxygen content in the ultrafine tungsten powder fabricated by electrical explosion of wire method on the behvior of spark plasma sintering was investigated. The initial oxygen content of 6.5 wt% of as-fabricated tungsten powder was reduced to 2.3 and 0.7 wt% for the powders which were reduction-treated at $400^{\circ}C$ for 2 hour and at $500^{\circ}C$ for 1h in hydrogen atmosphere, respectively. The reduction-treated tungsten powders were spark-plasma sintered at $1200-1600^{\circ}C$ for 100-3600 sec. with applied pressure of 50 MPa under vacuum of 0.133 Pa. Maximun sindered density of 97% relative density was obtained under the condition of $1600^{\circ}C$ for 1h from the tungsten powder with 0.7 wt% oxygen. Sintering activation energy of $95.85kJ/mol^{-1}$ was obtained, which is remarkably smaller than the reported ones of $380{\sim}460kJ/mol^{-1}$ for pressureless sintering of micron-scale tungsten powders.

Development of $Al_2O_3-Ni$ FGMs Produced by Spark Plasma Sintering

  • Casari, Francesco;Zadra, Mario;Girardini, Luca;Molinari, Alberto
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.87-88
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    • 2006
  • Ceramic-Metal Functionally Graded Materials (FGM) are of great interest for application as Thermal Barrier Coating (TBC) or Wear Resistant Coating (WRC). Spark Plasma Sintering (SPS) is a promising techniques for time-saving consolidation of laminated/graduated powder systems: SPS is a pressure-assisted electrical sintering method which directly applies a pulsed DC current as heat source. In the present work, production of $Al_2O_3-Ni$ FGMs by means of Spark Plasma Sintering is considered; effect of sintering condition on density, hardness and fracture toughness is studied. Problems correlated to this new processing technology are discussed.

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Microstructure Evolution in the Layered (WC-Co)/Fe Powder Compacts with a Composition Gradient during Vacuum Sintering (농도기울기를 갖는 초경합금/철 혼합분말 성형체의 진공소결시의 미세조직 변화)

  • 양성철
    • Journal of Powder Materials
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    • v.3 no.4
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    • pp.266-270
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    • 1996
  • The microstructure evolution during sintering of a compact being composed of three layers of (WC-15%Co)/Fe powder mixture with different Fe contents has been observed. The Fe contents in the respective (WC-15%Co)/Fe layers were varied by 20%. 50%, and 90% in sequence by volume from a top layer to a bot- tom layer. The sintering temperatures and times were varied from 110$0^{\circ}C$ to 125$0^{\circ}C$ and from 1 h to 4 h, The compact layer was not densified below 120$0^{\circ}C$ in 4 h. Appropriate sintering temperature and time conditions for making a multi-layered hard metal compact were determined as 125$0^{\circ}C$ and 3 h, respectively.

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Fabrication of Fe-Cr-Al Porous Metal with Sintering Temperature and Times (소결 온도와 유지 시간에 따른 Fe-Cr-Al 다공성 금속의 제조)

  • Koo, Bon-Uk;Lee, Su-In;Park, Dahee;Yun, Jung-Yeul;Kim, Byoung-Kee
    • Journal of Powder Materials
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    • v.22 no.2
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    • pp.100-104
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    • 2015
  • The porous metals are known as relatively excellent characteristic such as large surface area, light, lower heat capacity, high toughness and permeability. The Fe-Cr-Al alloys have high corrosion resistance, heat resistance and chemical stability for high temperature applications. And then many researches are developed the Fe-Cr-Al porous metals for exhaust gas filter, hydrogen reformer catalyst support and chemical filter. In this study, the Fe-Cr-Al porous metals are developed with Fe-22Cr-6Al(wt) powder using powder compaction method. The mean size of Fe-22Cr-6Al(wt) powders is about $42.69{\mu}m$. In order to control pore size and porosity, Fe-Cr-Al powders are sintered at $1200{\sim}1450^{\circ}C$ and different sintering maintenance as 1~4 hours. The powders are pressed on disk shapes of 3 mm thickness using uniaxial press machine and sintered in high vacuum condition. The pore properties are evaluated using capillary flow porometer. As sintering temperature increased, relative density is increased from 73% to 96% and porosity, pore size are decreased from 27 to 3.3%, from 3.1 to $1.8{\mu}m$ respectively. When the sintering time is increased, the relative density is also increased from 76.5% to 84.7% and porosity, pore size are decreased from 23.5% to 15.3%, from 2.7 to $2.08{\mu}m$ respectively.