• 제목/요약/키워드: Metal penetration

검색결과 252건 처리시간 0.026초

고출력 연속발진 레이저에 의한 금속 관통율 모델링 (Modeling of Metal Penetration Rate by a High Power Continuous Wave Laser)

  • 신완순;고해석;박병서;강응철
    • 한국군사과학기술학회지
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    • 제15권5호
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    • pp.705-711
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    • 2012
  • The purpose of this study is to develop the model to estimate the penetration rate of metal under a high power continuous wave laser irradiation. To estimate it, an empirical modeling is more practical when the penetration phenomena of metal by laser irradiation is too complex to be analyzed by the numerical simulation. When several methods published earlier were applied to our results, we found out that their methods were not appropriate as the model. Therefore, we suggested the new empirical method considering effective intensity as a key variable. As a result, we confirmed that the new method was effective to model the penetration rate of SUS304 metal and expected that it could be available to other metals.

FSG Capping 레이어들에서의 플루오르 침투 특성 (Fluorine Penetration Characteristics on Various FSG Capping Layers)

  • 이도원;김남훈;김상용;엄준철;장의구
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 춘계학술대회 논문집 반도체 재료 센서 박막재료 전자세라믹스
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    • pp.26-29
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    • 2004
  • High density plasma fluorinated silicate glass (HDP FSG) is used as a gap fill film for metal-to-metal space because of many advantages. However, FSG films can cause critical problems such as bonding issue of top metal at package, metal contamination, metal peel-off, and so on. It is known that these problems are caused by fluorine penetration out of FSG film. To prevent it, FSG capping layers such like SRO (Silicon Rich Oxide) are needed. In this study, their characteristics and a capability to block fluorine penetration for various FSG capping layers are investigated. Normal stress and High stress due to denser film. While heat treatment to PETEOS caused lower blocking against fluorine penetration, it had insignificant effect on SiN. Compared with other layers, SRO using ARC chamber and SiN were shown a better performance to block fluorine penetration.

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FTIR을 이용한 캐핑레이어의 플루오르 침투 특성 연구 (Study on Fluorine Penetration of Capping Layers using FTIR analysis)

  • 이도원;김남훈;김상용;김태형;장의구
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.1
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    • pp.300-303
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    • 2004
  • To fill the gap of films for metal-to-metal space High density plasma fluorinated silicate glass (HDP FSG) is used due to various advantages. However, FSG films can have critical drawbacks such as bonding issue of top metal at package, metal contamination, metal peel-off, and so on. These problems are generally caused by fluorine penetration out of FSG film. Hence, FSG capping layers such like SRO(Silicon Rich Oxide) are required to prevent flourine penetration. In this study, their characteristics and a capability to block fluorine penetration for various FSG capping layers are investigated through FTIR analysis. FTIR graphs of both SRO using ARC chamber and SiN show that clear Si-H bonds at $2175{\sim}2300cm^{-1}$. Thus, Si-H bond at $2175{\sim}2300cm^{-1}$ of FSG capping layers lays a key role to block fluorine penetration as well as dangling bond.

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탄뎀 서브머지드 용접 공법의 용접조건에 따른 용입깊이 및 용착면적 예측 (Prediction of Weld Penetration and Deposited Metal Area in Accordance with Weld Parameters in Tandem Submerged Arc Welding Process)

  • 박세진;남성길;권창길
    • Journal of Welding and Joining
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    • 제29권6호
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    • pp.71-76
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    • 2011
  • Submerged arc welding method from both sides is generally applied to the welding of main panel manufacturing process during ship construction. The tandem SAW method is applied to improve the productivity. The various weld defects that occur during tandem SAW method are melt through, incomplete penetration, undercut and overlap etc. It could be thought that the reasons for these defects are mainly lack of prediction ability for penetration depth and deposited metal area. In this research, total 5 kinds of welding factors for experiment like current of lead pole, voltage of lead pole, current of trail pole, voltage of trail pole and welding speed are adopted. Weld tests are carried out for the analysis of variation effects of these factors on penetration depth and deposited metal area. Based on the test and analysis results, it is possible to obtain the prediction equation for the effect of these factors on the amount of deposited metal and penetration depth. As per the verification of the results by additional tests, it is confirmed that the prediction equation, include a error margin of ${\pm}2mm$ for penetration depth and ${\pm}10mm2$ for deposited metal area.

The Effects of GMAW Parameters on Penetration, Hardness and Microstructure of AS3678-A350 High Strength Steel

  • Kaewsakul, Nut;Putrontaraj, Rungsuk;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • 제3권1호
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    • pp.169-178
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    • 2015
  • This research aims to study the effects of various welding parameters in gas metal arc welding (GMAW) process on welding penetration, microstructure and hardness of AS3578-A350 high strength steel with the thickness of 10 mm. The welding process parameters were a welding current of 100-200A, an arc voltage of 20-30V, a welding speed of 20-60 cm/min and a gas shielding type of Ar and $Ar+CO_2$. The summarized experimental results are as follows. An increase of the welding current and voltage affected to increase the penetration depth of the joint. However, when the welding speed was decreased, it increased the penetration depth of the joint. Using the Ar gas for shielding the weld area, produced the higher penetration depth and the less narrow weld bead than the joint that was shielded by the mix gas of $Ar+CO_2$. The variation of the welding process parameters affected to produce the various microstructures of weld metal and heat affected zone and also showed the various kind of hardness along the weld joint.

반응 금속 침투법에 의한 $Al/Al_2O_3$복합체의 제조 및 기계적 특성 (Fabrication and mechanical properties of $Al/Al_2O_3$ composites by reactive metal penetration method)

  • 윤영훈;홍상우;최성철
    • 한국결정성장학회지
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    • 제11권6호
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    • pp.239-245
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    • 2001
  • 뮬라이트 preform과 비정질 실리카를 알루미늄 용융체에서 $1100^{\circ}C$, 5시간 동안 반응시켜 $Al/Al_2O_3$복합체가 제조되었다. 뮬라이트 preform과 알루미늄 용융체 간의 화학적 반응은 상호 연결된 미세구조를 형성하였다. $Al/Al_2O_3$복합체의 금속의 양은 뮬라이트 preform의 소결 온도($1600^{\circ}C$, $1625^{\circ}C$, $1650^{\circ}C$, $1700^{\circ}C$)에 따른 겉보기 기공율의 변수로서 조절되었으며, 복합체의 기계적 특성들은 알루미늄 양에 따라 조사되었다. $1600^{\circ}C$ 이상의 온도에서 소결된 뮬라이트 preform은 침투된 알루미늄 용융체와 화학반응을 이루었으나, $1600^{\circ}C$에서 소결된 뮬라이트 소결체는 알루미늄 용융체에 대해 젖음이 이루어지지 않아 화학반응이 진행되지 않았다. 알루미늄 용융체의 침투 방향에 따른 복합체의 기계적 특성에 대한 영향은 알루미늄 용융체의 수직, 평행한 침투 방향 패턴의 두 가지 다른 모델들에 의해 고려되었다. $Al/Al_2O_3$복합체에서 알루미늄의 양의 증가에 따라 파괴강도는 감소하였으며, 파괴인성은 증가하는 경향을 나타냈다.$ Al/Al_2O_3$복합체의 미세구조는 금속의 침투 방향에 의해 결정되었지만, 복합체의 파괴강도와 파괴인성은 금속 침투 방향에 대한 의존성은 나타내지 않았다.

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섬유강화 금속 적층 재료의 고속 충격 저항성에 관한 연구 (A Study on the high-velocity impact resistance of fiber reinforced metal laminate materials)

  • 손세원;김영태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1378-1381
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    • 2003
  • Recently, high-performance composite materials have been used for various industrial fields because of their superior high strength, high stiffness and lower weight. In this study, manufactured fiber reinforced metal laminate materials are composed of two parts. One is hard-anodized A15083-O alloy as a face material and the other is high strength aramid fiber (Twaron CT709) and polyethylene fiber(Dyneema HB25) laminates as a back-up material. Resistance to penetration is determined by protection ballistic limit(V$\sub$50/, a static velocity with 50% probability for complete penetration) test method. V$\sub$50/ tests with 0$^{\circ}$ obliquity at room temperature were conducted with 5.56mm ball projectiles that were able to achieve near or complete penetration during high velocity impact tests.

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알루미늄 박판에 대한 AC 펄스 MIG 용접에서 극성가변의 효과 (The effect of variable polarity on AC pulse Welding for sheet Al metal)

  • 공현상;임성룡;김기정;조상명
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2001년도 추계학술대회 논문집(Proceeding of the KOSME 2001 Autumn Annual Meeting)
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    • pp.88-91
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    • 2001
  • New type of vehicles made from thin aluminum alloy are under rapid development and some product are already on the market, but when welding sheet metal joint of aluminum alloy, the main problem are burn-through by the high heat input. The purpose of this study, it is to prevent the burn-through and to shallow penetration that AC pulse welding has diminish the penetration and to lower the droplet temperature at Al sheet metal welding. In this study, we observed the bead appearance and whether it was appeared burn through or not , as the variation of the root gap in the lap and butt-joint welding process.

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바이어스 인가 방식에 의한 컬러 화강석 제조에 관한 연구 (A Study on the Color Granite Fabrication by Bias Enhancement Method)

  • 박종국;신홍직;최원석;한재찬
    • 한국전기전자재료학회논문지
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    • 제29권4호
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    • pp.247-249
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    • 2016
  • In this study, we investigated the color change of the normal light gray granite as the high value color granite. By coating the metal catalyst liquid on the surface of granite stone, the metal particles were penetrated into the granite and the color of granite was changed permanently through the annealing treatment. To increase penetration depth into the granite, we used DC (direct current) bias. Two kinds of bias were used such as DC bias and pulse DC bias. And the penetration time was changed as 30 and 60 min. In all cases, the color granite were successfully obtained. Regardless of the catalyst reaction time, the penetration depth was increased by using the bias treatment. We obtained a penetration depth of 21 mm with the DC pulse bias during 60 min.

Infiltration Processing of Ceramic-Metal Composites: The Role of Wettability, Reaction, and Capillary Flow

  • Asthana Rajiv;Singh Mrityunjay;Sobczak Natalia
    • 한국세라믹학회지
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    • 제42권11호
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    • pp.703-717
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    • 2005
  • The infiltration of ceramics by liquid metals to fabricate ceramic-metal composites is discussed. In particular, the complexity of infiltrating ceramics by liquid metals at high temperatures due to interfacial reactions, metal oxidation, pore modulation and closure, and transient capillary forces has been highlighted. The role of these factors is discussed in the context of reactive infiltration with examples from ceramic/metal composites of practical interest. In addition to flow through porous ceramics, reactive penetration of dense ceramics via chemical dissolution and reaction is also discussed.