• Title/Summary/Keyword: Metal mesh

Search Result 299, Processing Time 0.028 seconds

Earing Predictions in the Deep-Drawing Process of Planar Anisotropic Sheet-Metal (평면 이방성 박판 딥드로잉 공정의 귀발생 예측)

  • 이승열;금영탁;정관수;박진무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1994.03a
    • /
    • pp.118-128
    • /
    • 1994
  • The planar anisotropic FEM analysis for predicting the earing profiles and draw-in amounts in the deep-drawing processes is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vectors and the normal contact pressure. the consistent full set of governing relations, comprising equilibrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameter. The linear triangular membrane elements are used for depicting the formed sheet. with the numerical simulations of deep drawing processes of flat-top cylindrical cup for the 2090-T3 aluminum effects on the earing behavior are examined. Earing predictions made for the 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

  • PDF

Characteristics of the Topography Image of Polyurethane Polymer LB Films (폴리우레탄 고분자 LB막의 표면형상 이미지 특성)

  • Seo, Jeong-Yeul;Kim, Do-Kyun;Shin, Hoon-Kyu;Kwon, Young-Soo
    • Proceedings of the KIEE Conference
    • /
    • 2000.07c
    • /
    • pp.1708-1710
    • /
    • 2000
  • The synthesis and characterization of polymers for organic Metal/Insulator/Metal(MIM) devices were investigated from LB films. The physicochemical properties of the LB films were examined by UV absorption spectrum and AFM. The AFM images showed for network structure of polyurethane monolayer that the film formed an unsymmetry mesh with intermolecular interaction within the large scale. The stable images are probably due to a strong interaction between the monolayer film and Si substrate. We are unable to obtain molecular resolution in images of the films but did see a marked contrast between images of the bare substrate and those with the network structure film deposited onto it.

  • PDF

Fabrication of Low Density Sintered Stainless Steel Filter

  • Seok, Se-Hoon;Park, Dong-Kyu;Jung, Kwang-Chul
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.611-612
    • /
    • 2006
  • In a manufacturing technique of the sintered filter, pressureless sintering method has good permeability, it is not need the binder and lubricant used on compacting process, so it has little contamination and it is easy to control the pore size and shape but the mechanical strength is low relatively and it is difficult that parts of complicate form are manufactured. In the case of manufacturing the filter by press and sintering method, in order to be satisfactory characteristic of un-pressed filter, in this study sintered metal filter fabricated by using 30-40mesh stainless steel 316L powder and additive agents. Porosity and structure of pores, permeability and mechanical strength of the sintered filter were investigated with the variation sintering conditions. Porosity was nearly constant about $60{\sim}70%$, density, permeability and mechanical strength were changed markedly with quantity of additive materials and sintering conditions.

  • PDF

Process Metamorphosis and On-Line FEM for Mathematical Modeling of Metal Rolling-Part I: Theory

  • Zamanian, A.;Nam, S.Y.;Shin, T.J.;Hwang, S.M.
    • Transactions of Materials Processing
    • /
    • v.28 no.2
    • /
    • pp.83-88
    • /
    • 2019
  • This paper introduces a new concept - on-line FE model, as applied to metal rolling. The new technology allows for completion of process simulation within a tiny fraction of a second without loss of high-level prediction accuracy inherent to FEM. The three steps of an on-line FE model design namely, process metamorphosis, mesh design, and process variable design, are described in detail. The procedure is demonstrated step by step through designing actual on-line models for the prediction of the dog-bone profile in edge rolling. The validity and prediction accuracy of the on-line FE models are analyzed and discussed.

Strong Absorption of Cations into a Cation Exchange Resin in Concentrated HClO$_4$

  • Kim Sunho;Kim Sung-Soo;Kim Kang-Jin
    • Bulletin of the Korean Chemical Society
    • /
    • v.6 no.4
    • /
    • pp.225-228
    • /
    • 1985
  • The absorptions of Fe(Ⅲ), Tb(Ⅲ), Tl(Ⅰ), Ce(Ⅲ), Th(Ⅳ), and $UO_2^{2+}$ ions into the Dowex 50W-X2, 100-200 mesh resin were investigated by spectrophotometry to understand the abnormal strong absorption behavior of cations to cation exchange resins in concentrated HClO4. The distribution coefficients increase in the order : Tl(Ⅰ) < Fe(Ⅲ) < Tb(Ⅲ)∼Ce(Ⅲ) < $UO_2^{2+}$< Th(Ⅳ) and the order is interpreted in terms of the ratio of charge-to-ionic radius. The mole ratios of increment of $ClO_4^-$ ion absorption to metal ion absorption showed the same order as the distribution coefficients, which indicates that the electrostatic association between $ClO_4^-$ ion and metal ion plays a major role in the strong absorption.

Development of Inspection System for Transparent Pattern of the Electromagnetic Resonance Pen (전자펜 입력용 투명패턴 검사장치 개발)

  • Ryu, Young Kee
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.6
    • /
    • pp.640-645
    • /
    • 2020
  • To produce an input device stably using the transparent electromagnetic pattern of an electromagnetic induction method, pattern inspection is required in advance in the production process. Various methods of inspecting the capacitive pattern for hand-touch have been proposed, but it is difficult to find the related technical data for the pattern inspection method of the transparent electromagnetic induction method. In this study, to develop an inspection system for a fused electromagnetic resonance pen sensor with a copper-etched metal mesh pattern, an inspection algorithm and method for measuring the antenna impedance inside the sensor was proposed by measuring only the exposed FPCB connector. The proposed method was configured as a control board consisting of a microprocessor that forms a loop between specific channels according to the command of a computer, a computer-controlled by the Windows program, an LCR meter measuring the impedance between specific channels, and transmitting the measurement results back to the computer. An evaluation of the proposed system and measurements of nine specimens showed that it could detect the defects of the sensor used in the actual product.

플라즈마 이온 식각 공정을 이용한 피라미드 구조의 결정질 실리콘 태양전지 텍스쳐링

  • Jo, Jun-Hwan;Gong, Dae-Yeong;Seo, Chang-Taek;Yun, Seong-Ho;Jo, Chan-Seop;Kim, Bong-Hwan;Lee, Jong-Hyeon
    • Proceedings of the Korean Vacuum Society Conference
    • /
    • 2011.02a
    • /
    • pp.373-375
    • /
    • 2011
  • 최근 태양전지 연구에서 저가격화를 실현하는 방법 중 하나로 폐 실리콘 웨이퍼를 재생하는 방법에 관하여 많은 연구가 진행되고 있다. 그러나 기존 웨이퍼 재생공정은 높은 재처리 비용과 복잡한 공정등의 많은 단점을 가지고 있다. 결정형 태양전지에서 저가격화 및 고효율은 태양전지를 제작하는데 있어 필수 요소 이다. 그 중 결정질 태양전지 고효율을 위한 여러 연구 방법 중 표면 텍스쳐링(texturing)에 관한 연구가 활발하다. 텍스쳐링은 표면반사에 의한 광 손실을 최소화 하여 효율을 증가시키기 위한 방법으로 습식 식각과 건식 식각을 사용하여 태양전지 표면 위에 요철 및 피라미드구조를 형성하여 반사율을 최소화 시킨다. 건식식각은 습식식각과 다른 환경적 오염이 적은 것과 소량의 가스만으로 표면 텍스쳐링이 가능하여 많은 연구가 진행중이다. 건식 식각 중 하나인 RIE(reactive ion etching)는 고주파를 이용하여 플라즈마의 이온과 silicon을 반응 시킨다. 실험은 RIE를 이용하여 SF6/02가스를 혼합하여 비등방성 에칭 및 피라미드 구조를 구현하였다. RIE 공정 중 SF6/02가스는 높은 식각 율을 갖으며 self-masking mechanism을 통해 표면이 검게 변화되고 반사율이 감소하게 된다. 이 과정을 통해 블랙 실리콘을 형성하게 된다. 블랙 실리콘은 반사율 10% 이하로 self-masking mechanism으로 바늘모양의 구조를 형성되는 게 특징이며 표면이 검은색으로 반사율이 낮아 효율증가로 예상되지만 실제 바늘 모양의 블랙 실리콘은 태양전지 제작에 있어 후속 공정 인 전극 형성 시 Ag Paste의 사이즈와 표면 구조를 감안할 때 태양 전지 제작 시 Series resistance를 증가로 효율 저하를 가져온다. 본 연구는 SF6/02가스를 혼합하여 기존 RIE로 형성된 바늘모양의 구조의 블랙 실리콘이 아닌 RIE 내부에 metal-mesh를 장착하여 단결정(100)실리콘 웨이퍼 표면을 텍스쳐링 하였고 SF6/02 가스 1:1 비율로 공정을 진행 하였다. metal-mesh 홀의 크기는 100um로 RIE 내부에 장착하여 공정 시간 및 Pressure를 변경하여 실험을 진행하였다. 공정 시간이 변경됨에 따라 단결정(100) 실리콘 웨이퍼 표면에 피라미드 구조의 균일한 1um 크기의 블랙 실리콘을 구현하였다. 바늘모양의 블랙 실리콘을 피라미드 구조로 구현함으로써 바늘 모양의 단점을 보완하여 태양전지 전기적 특성을 분석하여 태양전지 제작시 변환 효율을 증가시킬 것으로 예상된다.

  • PDF

An Experimental and Numerical Study on the Thermally Induced Residual Stress Effect in Metal Matrix Composites (열처리시 발생되는 잔류응력이 금속복합체에 미치는 영향에 관한 실험 및 수치해석적 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.6 no.4
    • /
    • pp.108-117
    • /
    • 1997
  • A continuum analysis has been performed for the application to the thermo-elasto-plastic behavior in a discontinuous metal matrix composite. an FEM (Finite Element Method) analysis was implemented to obtain the internal field quantities of composite as well as overall composite behavior and an experiment was demonstrated to compare with the numerical simulation . As the procedure, a reasonably optimized FE mesh generation, the appropriate imposition of boundary condition , and the relevant post processing such as elastoplastic thermomchanical analysis were taken into account. For the numerical illustration, an aligned axisymmetric single fiber model with temperature dependent material properties and precipitation hardening effect has been employed to assess field quantities. It was found that the residual stresses are induced substantially by the temperature drop during the thermal treatment and that the FEM results of the vertically and horizontally constrained model give a good agreement with experimental data.with non-woven carbon mat is about 24% higher than that of composite materials without non-woven carbon mat. Transverse tensile strength and torughness also increase by inserting non-woven carbon mat between layers.

  • PDF

Removal of Cd(II) and Pb(II) Ions in water by the Ulva pertusa and Sargassum horneri (Ulva pertusa 및 Sargassum horneri를 이용한 수중 Cd(II) 및 Pb(II) 이온의 제거)

  • 김영하;박미아;박수인;김택제;이기창
    • Journal of Environmental Science International
    • /
    • v.7 no.6
    • /
    • pp.803-809
    • /
    • 1998
  • Heavy metal ions in water were removed using algal biomass as adsorbents. Absorbents were dried for 3 days, ground them by 40~60 mesh and then were swelled in a buffer solution for 1hr. After being packed in the column, commercially available standard solution of Cd(II) and Pb(II) ions were diluted to get the suitable concentration and then it was eluted with the rate of 1mι/min. Heavy metals on the adsorbents were recovered with nitric acid. More amounts of Cd(II) or Pb(II) ions in green algae, Ulva pertusa, than in brown algae, Sargassum horneri, were adsorbed. Pb(II) ion was adsorbed more than Cd(II) ion in both algae. The pH effect of adsorbed amounts of Cd(II), Pb(II) ions on the biomass was shown the following order ; pH 10.5 > 8.5 > 7.0 > 5.5 > 3.5. Recovery ratio of metal ions front algae is shown higher in acidic or neutral conditions than it in alkalic ones. Pb(II) ion is recovered relatively more than Cd(II) ion in our system.

  • PDF

Development of a Process Technique for Heavy Metal Removal in the Production of Recycled Synthetic Resin Materials (재생 합성수지 원료생산을 위한 중금속 이물질 제거 공정기술 개발)

  • Kim, Jung-Ho;Cha, Cheon-Seok;Kim, Jae-Yeol;Kim, Ji-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.4
    • /
    • pp.137-142
    • /
    • 2018
  • Recycled synthetic resin materials produced from waste vinyl and waste plastic contain many foreign substances. Plastic products made from this recycled resin materials containing foreign substances are of poor quality, with reduced the strength and rigidity. Foreign substances include heavy metals, cement, foil, dyed paper and dust. In this study, the scratch-Dies process; which remove foreign sbustances, with precision and automation, through a three-stage mesh filter, is designed. The process is evaluated with finite element analysis according to vibration loading and make. After installing the manufactured equipment, recycled resin was producde, and its heavy metal content was evaluated. Recycled synthetic resin materials were also used plastic products and evaluate their strength. In addition, the change in production was assessed.