• Title/Summary/Keyword: Metal distribution

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Numerical Analysis for Sintering of Metal Powder Layers of the Direct Metal Prototyping (직접식 조형법의 금속 분말 적층부 소결에 관한 연구)

  • 손현기;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.552-556
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    • 1997
  • The Direct Metal Prototyping(DMP), one of the rapid prototyping technologies, allows the manufacturing of three-dimensional metallic parts using metal powders directly from the CAD data. Laser power and scanning speed are the most important variables of the process. The objective of this study is to obtain the design data for laser power and scanning speed to bond metal powders effectively using the finite element method. To obtain the design values, a numerical analysis considering two-dimensional heat transfer during the sintering of metal powder layers of the process was performed. The laser beam has been modeled to have directionality in its heat flux distribution, i. e., in the scanning direction a Gaussian beam mode distribution has been assumed and in the thickness direction a square beam mode distribution. The three-dimensional irregular distribution of metal powders of the powder layer is idealized as two-dimensional distribution in which metal powders are located regularly and periodically on the plate. In this study the design values of laser power vs scanning speed have been obtained. Temperature distribution and temperature variation of the powder layers with respect to time have been predicted. The commputed dsign data will be useful in determining the initial conditions of the process.

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Al-7020의 Pulse-GMA용접에 관한 연구 2

  • 김재웅;허장욱;나석주;백운형
    • Journal of Welding and Joining
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    • v.6 no.4
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    • pp.54-62
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    • 1988
  • Major problems in welding Al-7020 include shrinkage, rpopositgy in welds and loss of strength in the heat affected zone. Thus it is important to examine the mechanical properties and reliability of welds. In this study, a series of experiments was carried out to determine the mechanical properties such as micro-hardness distribution, tensile strength, porosity and residual stress distribution of the Al-7020 weldment made by pulse-GMA welding. The resuts of the experiemnts are as folows. 1) The micro-hardness of weld metal and heat affected zone was lower than that of the base metal. 2) The tensile strength of the deposited metal was much lower than that of the base metal. 3) The porrosity in weld metal zone was negligible under the adopted conditsion of experiemnts. 4) The residual stress in the weld metal was lower than that of the heat affected zone, because the weld metal was softened. And the mciro-hardness distribution, the tensile strength and the residual stess distribution of the weldment in the as-welded condition were compared with those of the weldment after heat treatment.

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Analysis of Stress Singularity on Ceramics/Metal Bonded Joints (세라믹/금속 접합재에 대한 응력특이성의 해석)

  • Kim, Ki-Seong;Kim, Hui-Song;Chung, Nam-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.10
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    • pp.3058-3067
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    • 1996
  • With increasing use of ceramics/metal bonded joints, It is required to analyze the residual stress distribution and stress singularity at an interface edge for its bonded joints. In this paper, the residual stress distribution and stress singularity index of the ceramics/metal bonded joints were analyzed by using 2-dimensional elastic boundary element method. The variations of residual stress distribution and stress singularity index are studied with changes for the combinations of ceramics/metal bodned joints.

Adsorption Property of Heavy Metal ion, $Cd^{2+}$-$Cl^{3+}$-$Pb^{2+}$+ in HCI Solution (HCl 용액에서의 중금속 이온, $Cd^{2+}$-$Cl^{3+}$-$Pb^{2+}$의 흡착 특성)

  • 박원우;이봉헌
    • Journal of Environmental Science International
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    • v.5 no.6
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    • pp.779-783
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    • 1996
  • Cation exchange distribution coefficients of poly(dithiocarbamate) were presented for $Cd^{2+}$, $Cr^{3+}$, and $Pb^{2+}$ in HCI. The distribution coefficients were determined tv using the batch method. Based on these distribution data, the separation possibilities of the heavy metal ions were discussed. The distribution coefficients of three heavy metal ions on dithiocarbamate resin were decreased as HCI concentrations were increased. The selective separation of $Cr^{3+}$ and $Cd^{2+}$ was possible by using 0.1M HCl in dithiocarbamate resin and the reproducibility test showed that the average absorptivity of resin was 90% in the case of $Cd^{2+}$ ion by the column method.

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Predicting the likelihood of impaired stream segments using Geographic Information System on Abandoned Mine Land in Gangwon Province

  • Lee, Ju-Young;Yang, Jung-Suk;Choi, Jae-Young
    • Proceedings of the Korea Water Resources Association Conference
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    • 2007.05a
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    • pp.1081-1083
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    • 2007
  • The study in river basin has been performed for the identify water quality impaired stream segments, to create a priority ranking of those segments, and to calculate the heavy metal ion distribution for each impaired segment based on chemical and physical water quality standards. Two methods for modeling the potential area-specific heavy metal distribution are pursued in this study. First, a novel approach focuses on distance. Heavy metal distribution can be associated with a particular small geographic area. Based on the derived estimates an distribution map can be generated. Second, the approach is used the near watershed by means of kriging interpolation algorithm. These approaches provide an alternative distribution mapping of the area. The exposure estimates from both of these modeling methods are then compared with other environmental monitoring data. A GIS-based model will be used to mimic the hierarchical stream structure and processes found in natural watershed. Specifically, the relationship between landscape variables and reach scale habitat conditions most influential found in the Abandoned mine will be explored.

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Statistical Assessment on the Heavy Metal Variation in the Soils around Abandoned Mine(Case Study for the Samgwang Mine) (폐광산지역 토양 중금속원소들에 대한 통계학적 환경오염 특성평가)

  • Cho, Il-Hyoung;Chun, Suk-Young;Chang, Soon-Woong
    • Journal of Environmental Science International
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    • v.16 no.12
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    • pp.1451-1462
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    • 2007
  • Heavy metal concentrations in the soil were investigated for the abandoned Samkwang metal mine, Cheongyang-Gun, Chungnam Province, Korea. The concentrations of heavy metal(As, Cd, Cu, Ni, Pb, Zn) were determined in mine soils collected at the abandoned mine sites to obtain a general classification and specification of the pollution in this highly polluted region. The results estimated with the normal test and basis statistic on the central tendency and variation showed that the distribution of heavy metal concentration had significantly different at the range of all locations. The range of spatial distribution on the relationship of heavy metal concentration and pH was $4.8{\sim}8.8$ and heavy metal concentration on the type of land use was highest in forest land, and also Ni and Zn in farm and rice field showed the high concentration. The distribution of heavy metal concentration on the depth of a soil showed that the metal concentrations in subsoil were higher than of those in surface soil, while the concentration of Cu and Ni had no significant difference on the depth of soil. Results from the correlation analysis using the data except the extreme and unusual data revel that Zn-Cd(r=0.867), Zn-As(r=0.797), Zn-Pb(r=0.764), Cu-Cd(r=0.673), Cu-As(r=0.614) and Zn-Ni(r=0.605) were the most important parameters in assessing variations of heavy metal in soil. To discriminate pattern differences and similarities among samples, principal factor analysis(PFA) and cluster analysis(CF) were performed using a correlation matrix. This study suggests that PFA and CF techniques are useful tools for identification of important heavy metal and parameters. This study presents the necessity and usefulness of multivariate statistical assessment of complex databases in order to get better information about the quality of soil and gives the basis information to clean up the abandoned mine sites.

Heat Transfer Analysis of Friction Welding of A2024 to SM45C (A2024 와 SM45C 마찰용접의 열전달 해석)

  • 이상윤;윤병수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.65-70
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    • 2001
  • The hear transfer mechanism initiating the friction welding is examined and a transient three dimensional heat conduc-tion model for the welding of two dissimilar cylindrical metal bars is investigated. The cylindrical metal bars are made of materials made of A2024 and SM 45C. Numerical simulations of heat flow are performed using the finite volume method. Respectively. Commercial FLUENT code is used in the heat flow simulation and maximum temperature and distribution of temperature are calculated. Temperature of friction welded joining face is compared with the temperature distribution measured by experiment and numerical simulation. The maximum temperature of friction welded joining face is lower than melting point of A2024-T6 aluminum alloy using insert metal. The temperature distribution of friction welded join- ing face with insert metal is more uniform than that of without inset metal.

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Analysis of Electric Fields Distribution Inside Optimal Model GIS with a Metal Impurity or a Void (최적화 모형의 고체 절연체 내부 공극 또는 금속 이물질 존재시의 GIS 내부 전계 분포 해석)

  • Min, Seok-Won;Song, Gi-Hyeon;Kim, Eung-Sik
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.51 no.11
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    • pp.585-590
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    • 2002
  • In this paper, the 3 dimensional surface charge method is applied to calculate electric fields distribution inside a general and an optimal model of GIS with a metal impurity and a void respectively. We know the optimal model can reduce tangential electric fields at solid insulator surface to 70% of the general model and infulence fields distribution near a metal impurity. Meanwhile, we find the optimal model does not decrease field distribution inside a void in the insulator.

Prediction of Density Distribution in Sintered Metal Powder Compacts by Indentation Force Equation (압흔하중식에 의한 금속소결분말체내에서의 밀도분포 예측)

  • 박종진
    • Journal of Powder Materials
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    • v.4 no.3
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    • pp.188-195
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    • 1997
  • In most of sintered metal powder compacts, the sintered density distribution is controlled to be as high and uniform as possible to ensure the required mechanical properties. In general, the density distribution in the compacts is not uniform and not easy to measure. In the present study, a method for measuring the density distribution was developed, based on the indentation force equation by which the hardness and the relative density were related. The indentation force equation, expressed as a function of strength constant, workhardening coefficient and relative density, was obtained by finite element analysis of rigid-ball indentation on sintered powder metal compacts. The present method was verified by comparing the predicted density distribution in the sintered Fe-0.5%C-2%Cu compacts with that obtained by experiments, in which the density distribution was directly measured by machining the compacts from the outer surface progressively.

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An Upper Bound Analysis of the Shapes of the Dead Metal Zone and the Curving Velocity Distribution in Eccentric Plane Dies Extrusion (평다이를 사용한 편심 압출가공에서의 비유동 영역의 형상과 굽힘 속도 분포에 관한 상계해석)

  • Kim, Jin-Hoon;Jin, In-Tai
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.177-185
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    • 1998
  • The kinematically admissible veolcity field is developed for the shapes of dead metal zone and the curving velocity distribution in the eccentric plane dies extrusion. The shape of dead metal zone is defined as the boundary surface with the maximum friction constant between the deformable zone and the rigid zone. The curving phenomenon in the eccentric lane dies is caused by the eccentricity of plane dies. The axial velocity distribution in the plane dies is divided in to the uniform velocity and the deviated velocity. The deviated velocity is linearly changed with the distance from the center of cross-section of the workpiece. The results show that the curvature of products and the shapes of the dead metal one are determined by the minimization of the plastic work and that the curvature of the extruded products increase with the eccentricity.

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