• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.6
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• pp.19-27
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• 1998

This study was investigated on the friction welding of A2024 aluminum alloy to SM45C carbon steel with insert metals. The tensile strength of welded joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. When aluminum alloy A6351 was used as insert metal, the maximum tensile strength of welded joint was obtained. In this case, the maximum joint efficiency was 76.2 percent of base metal. Optimal welding conditions were N=2,000rpm. $P_1$=40MPa, $P_2$, $t_1$=1.5 sec, $t_2$=5 sec.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.1-5
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• 2002

A 110 m diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fsbricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an A1 substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632.8nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated A1 alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

• Journal of the Korean Society of Safety
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• v.25 no.3
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• pp.28-33
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• 2010

Ni alloy steel is able to use during long time because of good acid and corrosion resistance. So, it's research has focused on developing the alternative alloy which is economically feasible. Recently, consumption of Kovar steel is gradually increased in field of the jet engine and the gas turbine because of its low thermal expansive characteristics. The specimens of Kovar steel(29%Ni-17%Co) contain 0.00%C, 0.03%C, 0.06%C, 0.10%C and 0.20%C, respectively. Ingots are manufactured by VIM(vacuum induction melting furnace) and then specimens are made by automatic hot rolling after heat treatment. Strength of Kovar steel according to carbon contents is estimated by hardness, tensile and impact test. Hardness of the 0.20%C specimen is more improved approximately 14.4% than one of base metal. Its strength increases 32.4% of a base metal, and its impact energy is also enhance 11.5%.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1125-1128
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• 2001

A 110mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning(SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an Al substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated Al alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.58-61
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• 1998

Anisotropy is closely related to the formability of sheet metal and should be considered carefully for more realistic analysis of actual sheet metal forming operations. In order to better describe anisotropic plastic properties of aluminum alloy sheets, a planar anisotropic yield function which accounts for the anisotropy of uniaxial yield stresses and strain rate ratios simultaneously was proposed recently[1]. This yield function was used in the finite element simulations of cup drawing tests for an aluminum alloy 2008-T4. Isotropic hardening with a fixed initial back stress based on experimental tensile and compressive test results was assumed in the simulation. The computation results were in very good agreement with the experimental results. It was shown that the initial back stress as well as the yield surface shape have a large influence on the prediction of the cup height profile.

• The Journal of Korean Academy of Prosthodontics
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• v.27 no.2
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• pp.123-130
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• 1989

In order to investigate the biocompatibility of base metal alloys in dental prosthesis, the 3 types of Ni-Cr alloys and the 3 types of Co-Cr alloys were collected and each alloy was extracted in the culture medium. L-cells derived from the subcutaneous tissue of mouse and extracted medium were cultivated. The relative growth rate of L-cells in the tissue culture was calculated with N-R assay. The obtained results were as follows: 1. In the case of the Co-Cr alloys tested, its cytotoxicity proved weak. 2. In the case of the Ni-Cr alloys tested, there was no significant degree of cytotoxicity, especially 25% Victory was proved noncytotoxicity.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2001.11a
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• pp.88-91
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• 2001

New type of vehicles made from thin aluminum alloy are under rapid development and some product are already on the market, but when welding sheet metal joint of aluminum alloy, the main problem are burn-through by the high heat input. The purpose of this study, it is to prevent the burn-through and to shallow penetration that AC pulse welding has diminish the penetration and to lower the droplet temperature at Al sheet metal welding. In this study, we observed the bead appearance and whether it was appeared burn through or not , as the variation of the root gap in the lap and butt-joint welding process.

• Journal of Welding and Joining
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• v.27 no.4
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• pp.32-37
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• 2009

Alloy 600 and Alloy 82/182 materials have been used widely in PWR plants. But these materials are known to be susceptible to PWSCC(Primary Water Stress Corrosion Cracking). Recently, there have been several PWSCC events in major components due to repair welding, because repair welding in the dissimilar metal welds during the construction increases residual stress significantly on the inner surface of welds. In this paper, various residual stress analyses for repair welding were performed using FEM to check the effect of repair welding on residual stress distributions in PZR safety/relief nozzle. The results indicate that for inside surface repair welding, high tensile residual stress is developed on the inside surface of the nozzles.

• Journal of Korea Foundry Society
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• v.9 no.5
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• pp.396-402
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• 1989

Metal fibers of Al and stainless steel were fabricated by the PDME method and the Taylor process. Tensile strength of metal fiber produced by both the PDME method and the Taylor process was much higher than that of conventionally solidified materials. Utilizing the PDME method, Al fiber with $100\;{\mu}m$ was fabricated under Ar gas atmosphere, and stainless steel fiber with $50\;{\mu}m$ was fabricated under 0.06 Torr vacuum. Continuous fiber of stainless steel was made by the Taylor process and the surface of this fiber was smother than that fabricated by the PDME method.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2004.05b
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• pp.34-37
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• 2004

It is well known that Ag-CdO alloy for electrical contactor has been widely used in weak or middle electric current field. But it is necessary to decrease Cd contents without decrease of contactor property because Cd is harmful to human body. The present work has been carried out to investigate effects of Mm (misch metal) addition on the property of Ag-CdO alloy for electrical contactor. As the results of present works, hardness and strength was improved and arc resistance was improved, also, in spite of decrease Cd contents by the Mm addition. It was estimated that Ag-oxide particle was refined by Mm addition.