• 제목/요약/키워드: Metal Surface

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금속선이 삽입된 추진제 그레인의 Burn-back 해석 (Burn-back Analysis for Propellant Grains with Embedded Metal Wires)

  • 이현섭;오종윤;양희성;이선영;길태옥
    • 한국추진공학회지
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    • 제26권2호
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    • pp.12-19
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    • 2022
  • 금속선이 삽입된 추진제 그레인은 높은 충전율을 유지하면서 연소속도를 증가시키기 위해 사용되어왔다. 금속선이 삽입된 추진제 그레인을 사용하는 추진기관의 성능설계를 위해서는 금속선의 위치, 개수, 배치각도, 금속선에서의 추진제 연소속도 증가비에 따른 burn-back 해석이 요구된다. 본 연구에서는 금속선이 삽입된 추진제 그레인의 설계변경에 대응하여 신속하게 연소면적을 계산할 수 있는 수치적 방법이 개발되었다. 개발된 방법과 CAD 프로그램으로부터 도출된 연소면적 결과를 비교하였으며, 격자의 반경방향 크기가 줄어들수록 오차율이 줄어드는 것을 확인 했다. 금속선의 개수 및 위치변경에 따른 영향성 분석이 수행되었으며, 금속선의 개수가 증가하면 연소초기 및 말기 구간이 짧아지고 정상상태구간이 길어지는 것이 확인되었다. 금속선을 배치할 때, 서로 다른 반경에 금속선을 배치하는 경우에서 동일한 반경에 금속선을 배치하는 경우보다 연소초기 영역에서의 연소면적이 급증하고 연소말기에서 연소면적이 급감하는 것이 확인되었다.

표면 조도에 따른 이온성 고분자-금속 복합체의 구동특성 (Effect of Surface Roughness on the Actuation of Ionic Polymer Metal Composites)

  • 정성희;송점식;김규석;이석민;문무성
    • 공업화학
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    • 제17권6호
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    • pp.586-590
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    • 2006
  • 전기활성 고분자로서 이온성고분자-금속복합체(Ionic Polymer metal Composites, IPMC)는 화학적 환원방법으로 비교적 쉽게 제조하여 낮은 구동전압에서도 큰 변위를 낼 수 있는 유연성을 지니는 스마트 소재(soft smart material) 중의 하나이다. 제조 시의 화학적 환원방법은 용액 내에서 반응시킴으로써 결과적으로 형성되는 다공성 고분자 막의 표면의 거칠기 때문에 구동체로서의 IPMC의 동작특성에 결함을 줄 수 있다. 따라서 본 연구에서는 IPMC의 표면의 거칠기에 대한 구동 특성을 비교하고 표면 조도를 향상시키는 방안으로 표면 이온빔 보조 증착법으로 표면을 개질하였다. 이러한 표면 개질 효과로 인해 IPMC 전극의 표면 저항을 낮추고 반응 속도를 증가시킬 수 있었고, 표면 조도, 모폴로지, 구동력 등을 측정하여 향상된 구동 현상을 나타내는 제조방법에 대한 연구를 하였다.

음이온 교환막 알칼리 수전해를 위한 운전 조건 및 구성요소의 최적화 (Optimization of Operating Parameters and Components for Water Electrolysis Using Anion Exchange Membrane)

  • 장명제;원미소;이규환;최승목
    • 한국표면공학회지
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    • 제49권2호
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    • pp.159-165
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    • 2016
  • The hydrogen has been recognized as a clean, nonpolluting and unlimited energy source that can solve fossil fuel depletion and environmental pollution problems at the same time. Water electrolysis has been the most attractive technology in a way to produce hydrogen because it does not emit any pollutants compared to other method such as natural gas steam reforming and coal gasification etc. In order to improve efficiency and durability of the water electrolysis, comprehensive studies for highly active and stable electrocatalysts have been performed. The platinum group metal (PGM; Pt, Ru, Pd, Rh, etc.) electrocatalysts indicated a higher activity and stability compared with other transition metals in harsh condition such as acid solution. It is necessary to develop inexpensive non-noble metal catalysts such as transition metal oxides because the PGM catalysts is expensive materials with insufficient it's reserves. The optimization of operating parameter and the components is also important factor to develop an efficient water electrolysis cell. In this study, we optimized the operating parameter and components such as the type of AEM and density of gas diffusion layer (GDL) and the temperature/concentration of the electrolyte solution for the anion exchange membrane water electrolysis cell (AEMWEC) with the transition metal oxide alloy anode and cathode electrocatalysts. The maximum current density was $345.8mA/cm^2$ with parameter and component optimization.

액체금속(GaInSn)윤활하에서 DLC(ta-C) 코팅된 레이저 표면 텍스쳐링 딤플패턴의 미끄럼 마찰특성평가 (Evaluation of Sliding Friction Properties of Laser Surface Texturing Dimple Pattern with DLC Coating under GaInSn Liquid Metal Lubricant)

  • 권규빈;장영준;채영훈
    • Tribology and Lubricants
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    • 제37권3호
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    • pp.106-111
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    • 2021
  • There are several studies on reducing the friction that occurs on the relative sliding contact surface of moving parts under extreme environments. In particular, a solid lubricated bearing is studied to solve the tribological problem with friction reduction and durability parts using solid lubricants (lead or silver) in a vacuum atmosphere. Galinstan is mainly used as a liquid metal lubricant, but it is inevitable to have limited tribological applications owing to its high coefficient of friction. Many researchers work on surface texturing for surface modification and precision processing methods. To increase durability and low friction, DLC coating with hydrophobicity is applied on the contact surface texture. Therefore, using an untextured specimen, a dimple specimen, and a DLC-coated dimple specimen under liquid metal lubrication, this paper presents the following experimental sliding friction characteristics in the sliding friction test. 1) The average coefficient of friction of the DLC-coated dimple specimen and dimple specimen are lower compared to that of a non-patterned specimen. 2) In the DLC-coated dimple specimens, the average coefficient of friction changes according to the change in the dimple density. 3) DLC-coated dimple specimens with a density of 12.5 have the lowest average coefficient of friction under 41.6 N of normal load and 143.3 RPM.

Magnetic field distribution in steel objects with different properties of hardened layer

  • Byzov, A.V.;Ksenofontov, D.G.;Kostin, V.N.;Vasilenko, O.N.
    • Advances in Computational Design
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    • 제7권1호
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    • pp.57-68
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    • 2022
  • A simulation study of the distribution of magnetic flux induced by a U-shaped electromagnet into a two-layer massive object with variations in the depth and properties of the surface layer has been carried out. It has been established that the hardened surface layer "pushes" the magnetic flux into the bulk of the magnetized object and the magnetic flux penetration depth monotonically increases with increasing thickness of the hardened layer. A change in the thickness and magnetic properties of the surface layer leads to a redistribution of magnetic fluxes passing between the poles of the electromagnet along with the layer and the bulk of the steel object. In this case, the change in the layer thickness significantly affects the magnitude of the tangential component of the field on the surface of the object in the interpolar space, and the change in the properties of the layer affects the magnitude of the magnetic flux in the magnetic "transducer-object" circuit. This difference in magnetic parameters can be used for selective testing of the surface hardening quality. It has been shown that the hardened layer pushes the magnetic flux into the depth of the magnetized object. The nominal depth of penetration of the flow monotonically increases with an increase in the thickness of the hardened layer.

고능률 가공에서 연삭 온도에 미치는 연삭 조건의 영향 (Influence of Operating Condition on Grinding Temperature in High Effect Grinding)

  • 김남경;강대민;송지복
    • 한국안전학회지
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    • 제5권1호
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    • pp.31-39
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    • 1990
  • In this paper, the influence of the table speed, metal removal rate and grinding fluid on long wheel workpiece contact zone at high effect grinding was investigated by theoretical analyses and measuring the temperature, and discussed by the temperature distribution in grinding surface layer. Main results obtained are as follows, 1) Rega.dless of the table speed, the temperature gap of the workpiece(heat influx) is about 6-8 times as high in dry condition as in wet condition. 2) Good grinding condition can be obtained owing to the effect of grinding fluid without any burning defect under the condition of the metal removal rate(1.0mm$^3$/mm.s) in case of wet grinding. 3) When the depth from the surface layer is about 1.25-1.5mm under the condition of the slow table speed, surface temperature goes up higher as the table speed slows down, because long contact time is laked at the surface layer. 4) In case of the same metal removal rate, the lower the table speed becomes, the higher the surface temperature is, because grinding depth has a far more influence on wheel workpiece contact zone than the table speed.

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치과용 비귀금속합금의 식각표면에 대한 주사전자현미경적 연구 (Scanning Electron Micrographic Study on the Etched Surface of Base Metal Alloys for Dental Restorations)

  • 정헌영;이선형
    • 대한치과보철학회지
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    • 제23권1호
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    • pp.83-95
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    • 1985
  • The purpose of this study was to evaluate microstructures on the etched surface of 11 base metal alloys for dental restorations and to observe the relationship between the etching pattern and beryllium. For this purpose, the following experiments were done; 11 base metal alloys were etched in (1) 10% $H_2SO_4$, (2) 10% $H_2SO_4$, 9 parts+methanol 1 part (3) Conc. $HNO_3$ 25%+glacial acetic acid 25%+$H_2O$ 50% (4) Conc. $HNO_3$ 5% (5) 2% glacial acetic acid added to Conc. $HNO_3$ 1% solution, with their etching conditions varied. Etched surface of alloys were examined under the scanning electron microscope. Results were as follows; 1. Almost all of Ni-Cr-Be alloys showed gooed etchd surface in $H_2SO_4$, solution, while some of those alloys which contains no beryllium showed good etched surface in $HNO_3$ solution. 2. Main components of etching solution can vary etching pattern of alloys. 3. Gamma prime phase relief, which can be found in all Ni-Cr-Be alloys, can't be found in any alloy that contains no beryllium.

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알루미늄 합금의 표면경화 (Formation of Thicker Hard Alloy Layer on Surface of Aluminum Alloy by PTA Overlaying with Metal Powder)

  • Lee, Young-Ho
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1996년도 특별강연 및 추계학술발표 개요집
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    • pp.3-15
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    • 1996
  • The formation of a thicker hard alloyed layer have been investigated on the surface of aluminum cast alloy (AC2B) by PTA overlaying process with Cr, Cu and Ni motel powders under the condition of overlaying current 125-200A. overlaying speed 150 mm/min and different powder feeding rate 5-20 g/min. In addition the characteristics of hardening and wear resistance of alloyed layer here been examined in relation to the microstructure of alloyed layer. Main results obtained were summarized as follows: 1) There was an optimum overlaying condition to get a good alloyed layer with smooth surface. This good layer became easy to be formed as increasing overlaying current and decreasing powder feeding rate under a constant overlaying speed. 2) Cu powder was the most superior one in metal powders used due to a wide optimum overlaying condition range, uniform hardness distribution of Hv250-350, good oar resistance and freedom from cracking in alloyed layer with fine hyper-eutectic structure. 3) On the contrary, irregular hardness distribution was usually obtained in Cr ar Ni alloyed layers of which hardness was increased as Cr or Ni contents and reached to maximum hardness of about Hv400-850 at about 60wt%cr or 40wt%Ni in alloyed layer. 4) Cracking occurred in Cr or Ni alloyed layers with higher hardness than Hv250-300 at mere than 20-25wt% of Cr or Ni contents in alloyed layer. Porosity was observed in all alloyed layers but decreased by usage of spherical powder with smooth surface.

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발포재료(Al)의 점성 및 표면장력과 첨가요소의 영향에 관한 연구 (A Study on the Viscosity and Surface Tension for Foaming Materials and the Effects of Addition Elements)

  • 박수한;김상열;안득규;하동인;조순형;배석천;허보영
    • 한국재료학회지
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    • 제12권9호
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    • pp.729-734
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    • 2002
  • Porous Al metal was produced by batch type casting process. In this foaming process, the viscosity and surface tension of molten Al as two most important factors have been investigated in the temperature range of 680-95$0^{\circ}C$ by the ring method and rotational method respectively. The experimental results showed that both the surface tension and viscosity of the melt decreased linearly with increasing temperature. Addition of Ca decreased surface tension, but increased viscosity significantly.

Shape-dependent Adhesion and Friction on Au Nanoparticles Probed with Atomic Force Microscopy

  • Yuk, Youngji;Hong, Jong Wook;Han, Sang Woo;Park, Jeong Young
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제45회 하계 정기학술대회 초록집
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    • pp.141-141
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    • 2013
  • Shape control of metal nanocrystals has broad applications, including catalysis, plasmonics, and sensing. It was found that controlling the atomic arrangement on metal nanocrystal surfaces affects many properties, including the electronic dipole or work function. Tuning the surface structure of exposed facets of metal nanocrystals was enabled by shape control. We investigated the effect of shape on nanomechanical properties, including friction and adhesion forces. Two nanoparticles systems, high-index {321} and low-index {100}, were used as model nanoparticle surfaces. Scanning force microscopy was used to probe nanoscale friction and adhesion. Because of the abundant presence of high-density atomic steps and kinks, high-index faceted nanoparticles have a higher surface energy than low-index faceted cubic nanoparticles. Due to this high surface energy, high-index faceted particles have shown stronger adhesion and higher friction than low-index nanoparticles. We discuss the results in light of the differences in surface energy as well as the effect of capping layers in the measurement.

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