• 소성∙가공
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• 제20권4호
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• pp.279-283
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• 2011

Recently incremental sheet metal forming (ISF) has used widely in making prototypes and small-volume products in automotive industry etc. We apply the ISF to make a 1/4 sized automobile body-in-white. First, ISF tests for rectangular shaped cup have been performed to clarify the formability denoting the relationship between the component wall angle and maximum cup height of safe forming. Next, a CAD model for the automobile was designed and segmented into several components in order to accommodate the working space of the CNC machine we adopted and the formability of the sheet metal. Then, a CAM software was employed to generate the tool path for manufacturing wooden dies and all the small parts. Finally, the different parts were joined into a single component by laser welding after the ISF process. By using the ISF we successfully produced the 1/4 sized automobile body-in-white.

• 한국산업보건학회지
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• 제16권1호
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• pp.68-80
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• 2006

This study aimed to prepare the fundamental data and assess the status and trend of exposure level for 5 chemical substances such as sulfuric acid, hydrogen chloride, ammonia, formaldehyde and phenol in manufacturing industry by type of industry, working process, and size of factory, chronological change. Subjects related to this study consist of 146 factories, 12 industries and 17 working processes located in Busan area from Jan. 1997 to Dec. 2001. 1. All 5 kinds of chemical substances by type of industry, working process were generated in chemical manufacturing industry. There were founded in 8 types of industries and 13 types of working processes for ammonia, which is the highest number of in all 5 chemical substances. 2. In terms of the exposure level for 5 chemical substances by type of industry, working process, geometric mean concentration for sulfuric acid was $0.40mg/m^3$ in manufacture of chemicals and chemical products, $0.30mg/m^3$ in compounding process, for hydrogen chloride was 0.57 ppm in manufacture of basic metal, 0.48 ppm in dyeing process, for ammonia was 1.11 ppm in manufacture of rubber and plastic products, 0.94 ppm in buffing process, for formaldehyde was 0.49 ppm in manufacture of wood and of products of wood and cork, except furniture; manufacture of articles straw and plating materials, 0.53 ppm in mixing process, and for phenol were 0.53 ppm in manufacture of chemical and chemical products, 0.55 ppm in compounding process, respectively. Results for 5 chemical substances by type of industry and working process were significantly higher than those of the others(p<0.05). 3. The exposure level for hydrogen chloride, formaldehyde were significantly increased by size of industry (p<0.01). ammonia was significantly decreased by size of industry (p<0.01). 4. In trend of the concentration difference of five chemical substances by chronology, geometric mean concentration for sulfuric acid was significantly increased (p<0.01), hydrogen chloride and ammonia were significantly decreased by year (p<0.05) and for formaldehyde and phenol were decreased in chronological change. According to the above results 5 chemical substances were founded together in a way mixed in the same places one another and concentrations of chemical substances by industry, working process, size of industry and year appeared markedly. The authors recommend more systemic and effective work environmental management should be conducted in workplaces generating five chemical substances.

• 전기학회논문지
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• 제67권3호
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• pp.474-478
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• 2018

The use of metals such as aluminum and titanium and the related industrial facilities have been continuously increasing to meet the requirements of the improvement of high-tech products due to the development of industry, and explosion of metal dust. Semiconductor process Metal dust is essential, but research is insufficient. The purpose of this study is to identify risk by analyzing the quantitative risk such as maximum explosion pressure and minimum explosion concentration applied international test standard in order to select the semiconductor process facilities handling dust and to predict possible risk of accidents.

• Design & Manufacturing
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• 제14권4호
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• pp.52-57
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• 2020

In this study attempted to prevent defects due to blow holes among defects of sand casting products. It was intended to reduce the defect rate by reducing the blow hole of the inner surface. Currently, expectations and requirements for the quality level of non-ferrous aluminum casting in the casting industry are increasing. In addition, the shape is complex and the shrinkage precision is required. Among them, the test prototype is expensive to manufacture the mold, and the production time is also long, and the product is manufactured by sand casting. At this time, the highest defect rates are defects caused by shrinkage defects, surface defects, and blow holes.. At this study, the manufacturing time was shortened by using the shape of the fluid movement path in advance. Also, it is possible to reduce defects due to blow holes.

• 한국기계가공학회지
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• 제16권4호
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• pp.140-146
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• 2017

As energy conservation and environmental issues are emerging as a hot topic around the world, consumers are demanding high-efficiency, eco-friendly products. In this study, the author proposed 120W LED lighting system that replace metal halide lamp (MHL) which is currently used in the industry. Furthermore, it would be possible to provide a perfect opportunity for Korea to rise as a global leader in the LED lighting industry through soundness evaluation of the LED lighting system that is applied.

• 한국환경농학회지
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• 제18권3호
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• pp.250-258
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• 1999

익산 제 2공단은 1995년 조성 후 생산활동이 진행됨에 따른 토양의 중금속 함량을 비오염지의 자연토양 중 함량과 비교하고, 산업활동의 유형에 따른 토양중 중금속 함량 변화와의 관계를 구명하기 위하여 주로 표층토를 중심으로 $0{\sim}3\;cm$, $3{\sim}6\;cm$ 토양층에 있는 Cd, Cu, Ni, Pb 및 Zn의 함량을 조사${\cdot}$분석한 결과는 다음과 같다. 1. Cd의 함량의 경우 $0{\sim}3\;cm$ 층은 $0.07\;{\sim}\;4.375\;ppm$ 범위로 평균 0.516 ppm, $3{\sim}6\;cm$ 층은 $0.07{\sim}8.52\;ppm$ 범위로 평균 0.380 ppm 이었으며, 화학제품, 염료 및 금속제품을 생산하는 지역이 높았다. 2. Cu의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $0.61\;{\sim}\;42.62\;ppm$ 범위로 평균 11.087 ppm, $3{\sim}6\;cm$ 층은 $0.16{\sim}35.45\;ppm$ 범위로 평균 7.578 ppm 이었으며, 금속제품을 생산하는 지역이 주로 높았다. 3. Ni의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $0.19\;{\sim}\;15.93\;ppm$ 범위로 평균 5.525 ppm, $3{\sim}6\;cm$ 층은 $0.39{\sim}15.59\;ppm$ 범위로 평균 5.310 ppm 이었으며, 금속 및 화학제품을 생산하는 지역이 주로 높았다. 4. Pb의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $3.10\;{\sim}\;55.75\;ppm$ 범위로 평균 23.543 ppm, $3{\sim}6\;cm$ 층은 $3.35{\sim}46.55\;ppm$ 범위로 평균 19.198 ppm 이었으며, 화학제품 및 금속제품을 생산하는 지역이 높았다. 5. Zn의 함량 분포의 경우 $0{\sim}3\;cm$ 층은 $26.50\;{\sim}\;943.00\;ppm$ 범위로 평균 158.329 ppm, $3{\sim}6\;cm$ 층은 $35.45{\sim}882.45\;ppm$ 범위로 평균 127.914 ppm 이었으며, 화학제품, 염료 및 금속제품을 생산하는 지역이 높았다. 이상의 결과를 토대로 세계의 비오염 토양 함량수준과 본조사지역의 평균함량을 비교하면 Cu, Ni은 비오염 수준이었으나, Cd은 기준치를 약간 넘었고, Pb과 Zn은 기준치보다 훨씬 높아 익산 제2공단의 오염정도는 산업(화학제품, 염료 및 금속 제품을 생산)유형에 따라 차이가 있음을 알 수 있었다.

• Journal of Applied Biological Chemistry
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• 제54권1호
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• pp.33-40
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• 2011

Ionizing radiation can be used to improve the color of green tea extract to brighter. As a result, the irradiated green tea extract can be applied easier and broader in food or cosmetic industry. To confirm the retention of the biological activities of the cosmetic products added with green tea polyphenols (PPs), the real cosmetic products including a skin lotion (PS) and an essence (PE) cream were manufactured. Irradiation also applied to the manufactured cosmetic products to see their improvement of color and changes of biological activity. The PP showed 72% of electron donating ability (EDA) at a 5 ppm concentration and the PS and PE containing 2% PP showed higher than 60%, which was similar inhibition activity to vitamin C. The inhibition of superoxide dismutase (SOD)-like activity of PP, PS, and PE were higher than 55% at a 500 ppm concentration and the inhibition of xanthine oxidase (XOase) were also higher than 65% at a 200 ppm concentration. The measurement of lipid oxidation by addition of $Cu^{2+}$ and $Fe^{2+}$ as prooxidants showed that PP and PS had higher metal chelating ability for $Fe^{2+}$ than that of PE and the ability increased by increase of polyphenol concentration isolated from green tea. The $Cu^{2+}$ chelating ability of PP and PS showed higher than 90% at a 200 ppm concentration. Therefore, it is concluded that addition of PP in manufacturing PS and PE retains its biological activities including EDA, inhibition of XOase and SOD-like activity, and metal chelating ability in the manufactured cosmetic products. In addition, irradiation of PS and PE improved color of the products containing PP brighter without any adverse changes in biological activity of the products.

• 한국산업보건학회지
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• 제21권4호
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• pp.227-235
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• 2011

The objective of this study was to analyze 157 processes of 145 industries that exceeded Korean Occupational Exposure Limits (KOEL) for carcinogen during the 11 year period from 1999 to 2009. The data included number of industry and workers exposed, type of carcinogen and their exceeded ratio, type and size of industry in each year. These data were collected by 46 regional employment & labor offices in Korea using work environment monitoring reports. The result showed that, in each year, about 10 industries exceed their carcinogen exposure limit. The most common carcinogen exceeding KOEL were found to be formaldehyde, benzene, ethylene oxide and chromium VI. The carcinogen with the highest level of over-exposure were in the order of formaldehyde, benzene, ethylene oxide and asbestos. Fabricated metal product manufacturing industry were found to be most vulnerable against carcinogen with 11.1% of them exceeding carcinogen KOEL followed by electronic components manufacturing industry (8.3%), chemical products manufacturing industry (6.3%), and electrical equipments manufacturing industry (4.9%). The industry employing less than 50 workers had the highest percentage of exceeding carcinogen KOEL with 52.8%. The result also showed that strengthening KOEL for benzene and asbestos helped reduce the level of carcinogen over-exposure. Based on these results, strengthening the KOEL or new regulation turned out to help reduce the carcinogen over-exposure level. Benzene, ethylene oxide and chromium VI were the most frequently over-exposed carcinogen with the highest level. Therefore, these chemicals need to be regulated with a highest priority to improve the workplace environment. The results also show that the small-sized industries employing less than 50 workers was the most vulnerable against carcinogen exposures. Therefore, more government support are needed for these small-sized industries to help them to improve their workplace environment.

• 한국기계가공학회지
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• 제19권8호
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• pp.22-27
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• 2020

Ring rolling is a type of forging for manufacturing large-diameter rings. Products manufactured by ring rolling are useful in the aerospace industry because of their excellent mechanical properties and high dimensional accuracy. The major components of the ring rolling process are a mandrel and main roll that shape the inside and outside of the ring, an axial roll that shapes the top and bottom of the ring, and a side rolls to position the ring. In this study, a simulation of ring rolling using finite element method (FEM) was performed. DEFORM, a commercial machining analysis program, was used. Based on the simulations, the mandrel feed force required for machining and the drive torque of the main roll were predicted. It was also possible to identify the metal flow caused by machining.

• Journal of Computational Design and Engineering
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• 제3권1호
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• pp.1-13
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• 2016

The increase of consumer needs for quality metal cutting related products with more precise tolerances and better product surface roughness has driven the metal cutting industry to continuously improve quality control of metal cutting processes. In this paper, two different approaches are discussed. First, design of experiments (DOE) is used to determine the significant factors and then fuzzy logic approach is presented for the prediction of surface roughness. The data used for the training and checking the fuzzy logic performance is derived from the experiments conducted on a CNC milling machine. In order to obtain better surface roughness, the proper sets of cutting parameters are determined before the process takes place. The factors considered for DOE in the experiment were the depth of cut, feed rate per tooth, cutting speed, tool nose radius, the use of cutting fluid and the three components of the cutting force. Finally the significant factors were used as input factors for fuzzy logic mechanism and surface roughness is predicted with empirical formula developed. Test results show good agreement between the actual process output and the predicted surface roughness.