• Title/Summary/Keyword: Melted PE

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A Fuel Feasibility Study of Sewage Sludge by Melting of Thermoplastic Polyethylene

  • Lee, Byeong-Kyu;Jeong, Wang-Seok
    • Journal of Environmental Science International
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    • v.19 no.1
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    • pp.9-16
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    • 2010
  • This pilot study evaluated fueling feasibility of sewage sludge, which contains a large amount of water content, by applying melting of thermoplastic polyethylene (PE). This study has identified a simultaneous achievement of drying and heating value improvement of the sewage sludge. The sewage sludge collected from a sewage sludge treatment plant during a winter period had a water content of 83.7 wt%, a combustible volatile content of 12.5 wt%, and an ash content of 3.8 wt%. The higher heating value (HHV) of the dried sewage sludge, before impregnation or coating of PE, was 4,600 kcal/kg. The collected sewage sludge was immersed into the melted PE solution, which had a HHV of 11,070 kcal/kg, and kept immersing with increasing reaction time. As the reaction (immersing or coating or impregnation) time increased, the water content of the sludge decreased. However, the HHV of the sludge increased with increasing the reaction time. The HHVs of the sewage sludge immersed or dipped into the melted PE solution for 15 min ranged from 6,780 to 8,170 kcal/kg with water content less than 7 wt%. This result indicates the melted PE solution can be utilized as an improvement technology for dryness and heating value of the sewage sludge with high water content. The sewage sludge impregnated or coated with melted PE can be utilized as potential fuel or energy resources.

Filtration Characteristics of Polymeric Porous Materials Composed of Polypropylene and Polyethylene (Polypropylene과 Polyethylene으로 구성된 기공성 고분자 소재의 여과특성)

  • Ahn, Byeng-Gil;Oh, Kyeong-Keun;Choi, Ung-Soo;Kwon, Oh-Kwan
    • Clean Technology
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    • v.4 no.2
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    • pp.32-40
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    • 1998
  • The polymeric porous materials which consist of polypropylene(PP) and polyethylene(PE) powder were prepared to apply to the air purification systems by extrusion sintering method. SEM analysis showed that a composite polymeric porous structure made up of PP and PE was obtained, where PE was melted and adhered to PP because the melting temperature of PE was lower than that of PP. The filtration characteristics and mechanical properties of polymeric porous materials were investigated by varying the head die temperature of the extruder, extrusion velocity, and the melt index and quantity of PE. The filtration efficiency was proportional to the quantity of PE but inversely proportional to the melt index of PE. The polymeric porous materials composed of PP and PE, which was made by extrusion sintering method, was found to be suitable for the filter element of the air purification system.

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Development of Thermoplastic Carbon Composite Hybrid Bipolar Plate for Vanadium Redox Flow Batteries (VRFB) (바나듐 레독스 흐름전지용 열가소성 탄소 복합재료 하이브리드 분리판 개발)

  • Jun Woo Lim
    • Composites Research
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    • v.36 no.6
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    • pp.422-428
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    • 2023
  • The electrical contact resistance between the bipolar plate (BP) and the carbon felt electrode (CFE), which are in contact by the stack clamping pressure, has a great impact on the stack efficiency because of the relatively low clamping pressure of the vanadium redox flow battery (VRFB) stack. In this study, a polyethylene (PE) composite-CFE hybrid bipolar plate structure is developed through a local heat welding process to reduce such contact resistance and improve cell performance. The PE matrix of the carbon fiber composite BP is locally melted to create a direct contact structure between the carbon fibers of CFE and the carbon fibers of BP, thereby reducing the electrical contact resistance. Area specific resistance (ASR) and gas permeability are measured to evaluate the performance of the PE composite-CFE hybrid bipolar plate. In addition, an acid aging test is performed to measure stack reliability. Finally, a VFRB unit cell charge/discharge test is performed to compare and analyze the performance of the developed PE composite-CFE hybrid BP and the conventional BP.

A Study on Fusion Welding Strength of PE pipe (PE배관의 융착 강도에 관한 연구)

  • Jun, Hung-Won;Kim, Yong-Soo;Tae, Soon-Ho
    • Journal of the Korean Society of Safety
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    • v.17 no.2
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    • pp.16-21
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    • 2002
  • At present the Polyethylene piping, on supporting LNG is widely used because of it's disposition which are anti-corrosion flexible and so on. However, it has a few kinds of risk which are the possibility of piping leak, the character of easily corroded and so on. For giving solution, this study is intended to experiment the intension of the PE pipe after melted and when it is melting, the condition which are temperature and pressure is changed. the melting condition in temperature and pressure is adapted identically. After melting, it's joint is tested as intension. The result is that the effect of temperature in intension is more effective than pressure. In $210^{\circ}C$, $20kg/cm^{2}$ condition, the melting intension has the highest. Compare to the Butt melting joint and the Saddle melting joint, the former was $214kg/cm^{2}$ and the latter was $50kg/cm^{2}(bead\;2{\sim}3mm)$ and $73kg/cm^{2}(bead\;5{\sim}7mm)$. It means that the Butt melting method has more intensive than saddle. Consequently, the result shows that the liability and safety when pipe melting method is used will improve in pipe installation.

Evaluation of the Properties of Wrapping Material of Steel Pipe for Water Supply (수도용 강관의 도복장 재료특성 평가에 관한 연구)

  • Lee, Hyun-Dong;Lee, Ji-Eun;Kwak, Phill-Jae
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.3
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    • pp.331-338
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    • 2008
  • Coal-tar enamel, blown asphalt and polyethylene have been used as wrapping materials of steel pipe in Korea. Currently, every manufacturer produces wrapped steel pipes with different materials and methods, and little research has been performed to get on wrapping methods and materials. In this research, properties of wrapping material of steel pipe used for water supply have been evaluated. All of the materials tested in this work were found to meet the standard. Among the wrapping materials of steel pipe tested, blown asphalt and coal-tar enamel were reasonable in price, and their mechanical properties were excellent. The quality of the wrapped steel pipes was being melted easily in organic solvent. When coated thick, the load of the steel pipes was higher than necessary. Tensile strength of cathode exfoliation and PE 3-layer wrapping method was excellent. The pulling intensity of T-Die PE 3-layer was stronger than PE fluidized in PE wrapping method. Cathode exfoliation area was smaller than PE fluidized. Mechanical property and thermo-property of T-Die PE 3-layer were excellent and its anti-chemical property was great. Liquid epoxy can change the property of coating materials depending on the hardening condition and resin selection. Polyurethane used in this test showed a less adhesive strength with steel pipes than epoxy. Moisture absorbance rate was higher than Epoxy's, however. To utilize polyurethane as wrapping materials, basic property of the matter should be improved followed by finding the best suited coating condition. The method of PE 3-layer by extrude method appeared to be the best in this study. However, identification of other wrapping materials requires further additional tests.

A Study on the Preparation of Battery Separator for Polyethylene/Potassium Hexatitanate Whisker (폴리에틸렌/육티탄산칼륨 휘스커 복합재료에 의한 축전지격리막의 제조에 관한 연구)

  • Lee, Wan-Jin;Ko, Man-Seok;Choi, Byung-Ryul;Cho, Il-Hoon
    • Applied Chemistry for Engineering
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    • v.9 no.2
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    • pp.193-199
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    • 1998
  • The mixtures of ultra-high molecular weight polythylene (UHMWPE), high density polyethylene (HDPE), process oil (mineral oil) and potassium hexatitanate whisker were melted and mixed at $150^{\circ}C$ for 30min, and prepared by compression molding to the specimen of separator of about $200{\mu}m$ thickness at the same temperature and 5000 psi. Thereafter the pores were formed by extracting process oil with organic solvents. In this study, the range of PR (the ratio polymer to process oil) was varied from 0.1 to 0.5 because the specimen turned into rubbery phase at which PR was below 0.1 whereas it changed into gel phase at which PR was above 0.5. When the specimen was treated with nonpolar organic solvents, process oil was extracted nearly 98%. Tensile strength was $31kg/cm^2$ at PR = 0.426, and resistance of specimen was $37m{\Omega}/cm^2$ at PR = 0.186, and $53m{\Omega}/cm^2$ at PR = 0.426. The $N_2$ adsorption-desorption isotherm showed a hysteresis representing regions of capillary condensation, and the surface area at PR = 0.186 was relatively large as $130cm^2/g$. Potassium hexatitanate whisker was randomly dispersed in between PE layers. It might be that the whisker is intercalated through the PE thin layers oriented by compression.

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Bio-degradable Characteristics and Mechanical Properties of Mulching Films Containing Rice By-product (벼 부산물을 함유한 생분해성 필름의 기계적 성질 및 분해 특성)

  • Han, Sang-Ik;Kang, Hang-Won;Byun, Dae-Woo;Jang, Ki-Chang;Seo, Woo-Duck;Ra, Ji-Eun;Kim, Jun-Young;Choi, Kyung-Jin
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.56 no.2
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    • pp.113-118
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    • 2011
  • This study was aimed to develop blend films by rice by-product (rice-hull and rice-bran) and bio-degradable materials. The rice by-product was firstly prepared from the pulverizing for making fine powder. Bio-degradable materials could be prepared by melting at high temperature. The mixture of the fine powder of rice by-product and melted bio-degradable materials was then blended and cast into films. The obtained films were investigated on their morphology, secondary structures and properties by using SEM, ICP and ASTM, respectively. Mechanical properties and degradability of these films were measured and compared to those of the PE films. Mechanical strength of bio-films was higher than that of PE films, however elongation ratio showed lower percent than that of PE film. In addition, bio-film could be degraded into fragments within 3 months under the field condition of normal upland crop cultivation. Bio-degradable mulching film indicated great potential for agronomic use as a new source of bio-degradable material.

Effect of a Compatibilizer on the Microstructure and Properties of Partially Biodegradable LDPE/Aliphatic Polyester/Organoclay Nanocomposites

  • Hwang Kun-Jun;Park Jin-Woo;Kim Il;Ha Chang-Sik;Kim Gue-Hyun
    • Macromolecular Research
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    • v.14 no.2
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    • pp.179-186
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    • 2006
  • In the present work, low density polyethylene (LDPE)/aliphatic polyester (APES)/organoclay ternary nanocomposites were prepared. In particular, the effect of a compatibilizer, polyethylene-graft-maleic anhydride (PE-g-MAH), on the morphology and properties of the ternary nanocomposites was investigated. LDPE/APES/organoclay nanocomposites were prepared through melt intercalation method using two different kinds of organoclay. The dispersibility of silicate clays in the nanocomposites was investigated by X-ray diffraction and atomic force microscopy. The ternary nanocomposites showed higher tensile properties than the LDPE/APES blend did. The dispersibility and properties of nanocomposites containing Cloisite 30B were better than those of the nanocomposites containing Cloisite 20A. Unlike Cloisite 20A, hydroxyl groups in the intercalants in Cloisite 30B interlayer underwent a certain polar interaction with the carboxyl group of APES, favoring the intercalation of APES chains and the formation of LDPE/APES/Closite 30B nanocomposites. However, the introduction of the polar hydroxyl groups also enhanced the interaction with the silicate surface at the same time, thereby rendering somewhat difficult the replacement of the surface contacts by LDPE chains, and impeding the extensive intercalation and further exfoliation of Cloisite 30B in the LDPE/APES matrix. The compatibilizer enhanced the intercalation of the polymer chain inside the clay gallery and thus improved the mechanical properties of the ternary nanocomposites. Rheological measurements of the nanocomposites via frequency sweep experiment indicated a certain interaction between the clay platelet and the polymer molecules in the melted state.