• Journal of the Korean Society of Marine Environment & Safety
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• v.3 no.2
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• pp.23-31
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• 1997

The results of high speed photography, acoustic emission detection and plasma UV radiation intensity measurement during CO2 laser welding of stainless steel 304 are presented. Video images with high spatial and temporal resolution allowed to observe the melt dynamics and keyhole evolution. The existence of a high speed melt flow which originated from the part of weld pool and flowed along the sides wall of keyhole was confirmed by the slag motion on the weld pool. the characteristic frequencies of flow instability and keyhole fluctuations at different welding speed were measured and compared with the results of Fourier analyses of temporal acoustic emission (AE) and light emission (LE) spectra. The experimental results were compared with the newly developed numerical model of keyhole dynamics. (The model is based on the assumption that the propagation of front part of keyhole into material is due to the melt ejection driven by laser induced surface evaporation.) The calculations predict that a high speed melt flow is induced at the front part of keyhole when the sample travel speed exceeds several 10mm/s. The numerical analysis also shows the hump formation on the front keyhole wall surface. Experimentally observed melt behavior and transformation of the AE and LE spectra with variation of welding speed are qualitatively in good agreement with the model predictions.

• Resources Recycling
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• v.13 no.5
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• pp.23-27
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• 2004

In this study, experimental work was performed to mold tensile specimens by using the injection molding machine. Melt temperature, mold temperature and the mixed ratio of recycled resin were selected as processing parameters for studying the effect of those conditions on the shrinkage, weight, absorption, and tensile strength of molded parts. As a result, the shrinkage was increased according to the higher mold and melt temperature and it was more sensitive to the change of mold temperature. On the other hand, the weight of molded parts was decreased due to the increment of mold and melt temperature. Tensile strength was increased with mold and melt temperature, and it was also easy to change by mold temperature.

• Journal of Powder Materials
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• v.29 no.6
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• pp.459-467
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• 2022

Soft magnetic powder materials are used throughout industries such as motors and power converters. When manufacturing Fe-based soft magnetic composites, the size and shape of the soft magnetic powder and the microstructure in the powder are closely related to the magnetic properties. In this study, Fe-Si-Al-P alloy powders were manufactured using various manufacturing process parameter sets, and the process parameters of the vacuum induction melt gas atomization process were set as melt temperature, atomization gas pressure, and gas flow rate. Process variable data that records are converted into 6 types of data for each powder recovery section. Process variable data that recorded minute changes were converted into 6 types of data and used as input variables. As output variables, a total of 6 types were designated by measuring the particle size, flowability, apparent density, and sphericity of the manufactured powders according to the process variable conditions. The sensitivity of the input and output variables was analyzed through the Pearson correlation coefficient, and a total of 6 powder characteristics were analyzed by artificial neural network model. The prediction results were compared with the results through linear regression analysis and response surface methodology, respectively.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.54-57
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• 2004

Almost all injection molds have multi-cavity runner for mass production, which are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have sometimes been observed. These filling imbalances have historically been considered as result of uneven mold temperature and mold deflection, but it actually results from non-symmetrically shear, pressure, temperature distribution within melt material as it flows through the runner system. Filling imbalance could be decreased by modifying processing conditions that are related to shear, pressure, temperature such as injection rate, mold temperature, injection pressure, melt temperature. In this study, a series of experiment was conducted using Taguchi method to determine which processing condition influence as the primary cause of filling imbalance in geometrically balanced runner system. As a result of experiments, this paper could present an optimal processing condition to minimize variable that brings about filling imbalance geometrically balanced runner system

• Journal of Korea Foundry Society
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• v.25 no.4
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• pp.161-167
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• 2005

The experiment of hot dip interaction tests was carried out in order to study the formation behavior of interfacial reaction layer between as-received STD61 hot work tool steel and a commercial pure aluminum melt, Al-xwt.%Fe(x=0.2, 0.5, 0.8 and 1.1) alloys melt and Al-xwt.%Si(x=1.0, 4.0, 7.0 and 10.0) alloys melt, respectively. The results show that the reaction layer, over 300 ${\mu}m$ in thickness, is easily formed by the dissolution of silicon from as-received tool steel. When the iron content in the aluminum alloy is higher than 1.1 wt.%, the thickness of reaction layer decreases below 180 ${\mu}m$ by preventing iron dissolution from the tool steel. The silicon dissolved from tool steel acts as a strong promoter on the formation of reaction layer, but the alloyed silicon in molten aluminum alloys acts as an inhibitor on the formation of reaction layer.

• Proceedings of the Korean Fiber Society Conference
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• 2003.04a
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• pp.390-391
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• 2003

극세사를 제조하는 방식은 복합방사 방식 외에 고온, 고속의 공기를 이용하여 연신된 초세화 섬유를 fiber web으로 제조하는 melt-blown방식과 전기방사(electrospinning)등이 있다. 전기방사에 의한 방식은 용액방사와 용융방사에 의한 방식이 가능하여 적용 고분자의 종류가 보다 다양할 뿐 아니라 공정자체가 semi-static하여 연속 필라멘트의 제조가 가능하며 전기장에 의하여 섬유가 분리됨으로, 사용 고분자에 따라 영구대전이 가능할 뿐 더러 melt-blown 방식에 의한 fiber web보다 개섬성이 우수하며, 수집된 fiber web의 random화가 용이하고, 방사 후 섬유간의 협착을 방지 할 수 있는 등 많은 장점을 갖고 있다. (중략)

• Transactions on Electrical and Electronic Materials
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• v.13 no.5
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• pp.225-228
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• 2012

In order to synthesize LED phosphor materials, we have applied three novel synthesis techniques, "melt synthesis", "fluidized bed synthesis" and "vapor-solid hybrid synthesis", in contrast with the conventional solid state reaction technique. These synthesis techniques are also a general and powerful tool for rapid screening and improvements of new phosphor materials.

• 한국초전도학회:학술대회논문집
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• 2009.07a
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• pp.35-35
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• 2009

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.10b
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• pp.333-334
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• 2002

Injection-compression molding parts are many cases with complicated boundary condition which is difficult to analysis of mold characteristics precisely. In this study, the effects of various process parameters such as multi-point gate location, initial charge volume, injection time and pressure have been investigated using finite element method to fomulate the melt front advancement during the mold filling process. A general governing equation for tracking the filling process during injection-compression molding is applied to volume of fluid method. To verify the results of present analysis, they are compared with those of the other paper. The results show a strong effect of processing conditions as a result of variations in the three-dimensional complex geometry model.

• Journal of Powder Materials
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• v.7 no.4
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• pp.205-211
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• 2000

Distribution of $Y_2BaCuO_5$ (211) Particles within $YBa_2Cu_3O_{7-x}/$ (123) grains of melt infiltration processed YBCO oxides was investigated. Processing parameters were a temperature, atmosphere (air and $O_2$) and initial 211 size. The 211 particles were distributed randomly within the 123 grains when the initial 211 size was large, while they made x-like pattern and/or butterfly-like patterns when the 211 size was small. The 211 patterns were more clearly observed in the samples prepared at higher temperatures and under $O_2$ atmosphere. The 211 distribution was explained in terms of the interfacial energy relationship among the solid, particle and melt.