• Title/Summary/Keyword: Melt Lubrication

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A Study of High Viscosity Melt Front Advancement at the Filling Process of Injection-Compression Mold

  • Park, Gyun-Myoung;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.333-334
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    • 2002
  • Injection-compression molding parts are many cases with complicated boundary condition which is difficult to analysis of mold characteristics precisely. In this study, the effects of various process parameters such as multi-point gate location, initial charge volume, injection time and pressure have been investigated using finite element method to fomulate the melt front advancement during the mold filling process. A general governing equation for tracking the filling process during injection-compression molding is applied to volume of fluid method. To verify the results of present analysis, they are compared with those of the other paper. The results show a strong effect of processing conditions as a result of variations in the three-dimensional complex geometry model.

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A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한 공구강의 표면개질에 관한 연구)

  • 옥철호;강형식;이광영;박홍식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.292-299
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    • 1998
  • Case hardening behavior of tool steel(SK5) was investigated after YAG laser irradiation. In the case of beam passes, martensite formed in the melt zone and in former pearlite regions of the austenization zone exhibited very high Vickers Hardness values. The molten depth and radius, micro structure, hardness were investigated as a function of defocusing distance, pulse width, and power density.

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PRODUCTION AND MACHINABILITY OF SiCp-REINFORCED AL-2014 ALLOY MATRIX COMPOSITES

  • Ciftci, I.;Sahin, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.313-314
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    • 2002
  • SiCp-reinforced metal matrix composites (MMCs) containing 8 wt % and 16 wt % of $SiC_p-reinforced$ with 30 and $45\;{\mu}m$ in sizes were prepared by a melt stirring-squeeze casting technique. Microstructural observation showed that particle distributions were reasonably well. Turning experiments were carried out on the composites using uncoated and triple-layer coated carbide tools at various cutting speeds under a constant feed rate and depth of cut. Coated tools indicated better performance than uncoated tools for all the materials while the poor surface finish was obtained for coated tools.

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베아링강의 미끄럼 마찰하에서 마모 diagram과 마모 천이기구

  • 임대순;김갑배;방건웅;문한규
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1989.11a
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    • pp.73-77
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    • 1989
  • Ashby등에 의해 비윤활상태에서의 steel의 마모기구도(wear mechanism map)가 작성 발표된바 있다. 이 마모기구도는 지금까지 발표된 steel의 마모연구의 결과를 모아서 seizure, melt dominiated 마모, 산화지배 마모, 소성지배 마모등의 기구가 지배되는 영역을 표준화된 압력과 속도의 변화에 따라 표시한 것이다. 본 연구에서는 베아링강을 모델제료로 하여 마모 diagram을 작성하여 속도와 하중 변화에 따른 mild wear에서 severe wear로의 천이를 관찰하고 각 영역에서의 마모기구에 대해 논하고자 한다. 이 연구에서는 윤활유의 영향을 배제하고 steel ring과 steel pin간의 비윤활 상태에서 마모시험이 행하여졌다. 본 실험에서는 다목적 마모시험을 사용하여 시간에 따라 접촉면적의 형상이 비교적 변하지 않는 pin on ring형태의 시편을 사용하였다. 9.8 N 으로 부터 98 N까지의 하중이, 0.012 m/sec에서 0.012 m/sec까지의 미끄럼 속도에서 마모실험을 행하였다. 각 조합에 따른 조건에서의 마모된 양은 시편의 변이를 측정하여 마모부피를 추정계산하였다.

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Unsteady Analysis of the Conduction-Dominated Three-Dimensional Close-Contact Melting (열전도가 주도적인 삼차원 접촉융해에 대한 비정상 해석)

  • Yoo, Hoseon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.8
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    • pp.945-956
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    • 1999
  • This work reports a set of approximate analytical solutions describing the initial transient process of close-contact melting between a rectangular parallelepiped solid and a flat plate on which either constant temperature or constant heat flux is imposed. Not only relative motion of the solid block tangential to the heating plate, but also the density difference between the solid and liquid phase is incorporated in the model. The thin film approximation reduces the force balance between the solid weight and liquid pressure, and the energy balance at the melting front into a simultaneous ordinary differential equation system. The normalized model equations admit compactly expressed analytical solutions which include the already approved two-dimensional solutions as a subset. In particular, the normalized liquid film thickness is independent of all pertinent parameters, thereby facilitating to define the transition period of close-contact melting. A unique behavior of the solid descending velocity due to the density difference is also resolved by the present solution. A new geometric function which alone represents the three-dimensional effect is introduced, and its properties are clarified. One of the representative results is that heat transfer is at least enhanced at the expense of the increase in friction as the cross-sectional shape deviates from the square under the same contact area.