• Journal of the Korean Wood Science and Technology
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• v.38 no.2
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• pp.117-123
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• 2010

The objective of this research was executed to investigate the effect of molar ratio of formaldehyde to urea and melamine (F/(U+M)) of urea-melamine-formaldehyde (UMF) resin on bonding high and low moisture content veneers. For that purpose, UMF resin types with 5 different F/(U+M) molar ratios (1.45, 1.65, 1.85, 2.05, and 2.25) synthesized were used in present study. First, their curing behavior was evaluated by differential scanning calorimetry. Second, their adhesion performance in bonding high and low moisture content veneers was evaluated by probe tack and dry and wet shear strength tests. Curing temperature and reaction enthalpy decreased with the increase of F/(U+M) molar ratio. And the dry and wet shear strengthsof plywood manufactured from low moisture content veneers were higher than thoseof plywood manufactured from high moisture content veneers. Also, the maximum initial tack force on the low moisture content veneer was higher than that on the high moisture content veneer.

• Journal of the Korean Wood Science and Technology
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• v.48 no.3
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• pp.291-302
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• 2020

As the properties of the melamine-urea-formaldehyde (MUF) resins were changing during their storage time, this study investigated the impacts of the synthesis method and melamine content of the MUF resins on the pH, apparent viscosity, molecular weights, and crystallinity to estimate these properties over storage times of up to 30 days. Melaminesat three addition levels (5, 10, and 20 wt% based on the resin solids) were simultaneously reacted with urea and formaldehyde (MUF-A resins), while those at the same addition levels were first reacted with formaldehyde and then with urea(MUF-B resins). The pH values of the MUF-A and MUF-B resins decreased linearly as the storage time increased; the apparent viscosity increased linearly for the low melamine contents (5% and 10%) but increased exponentially for 20%. As anticipated, the molecular weights (Mw and Mn) increased linearly with the storage time, with a steeper increase in the Mw of the MUF-B resins compared with that of the MUF-A resins. The crystallinity of the two resin types decreased with storage time at higher melamine content. The relationships between these properties and the storage time made it possible to estimate the property changes in these resins synthesized by the different synthesis methods and melamine contents; this could help predict the properties of such resins in the industry during their storage.

• Journal of the Korean Wood Science and Technology
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• v.23 no.3
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• pp.33-39
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• 1995

To accelerate the cure of phenolic resin adhesives for plywood, the complexation with melamine resin and the addition of cure-accelerating agents were discussed. The hot-pressing temperature and time of phenol resin could be decreased by complexation with melamine resin. but the wet glue-joints strength of phenol melamine resin was lower than that of ordinary phenol resin in case of plywood using spruce veneer at core layer. Among the tested cure-accelerating agents. the sodium carbonate showed the greatest effect on shortening gelation time of phenolic resin. In addition, in the manufacturing scale test, the hot-pressing time of phenol resin with the addition of 5 parts sodium carbonate could be shortened about 20% compared with ordinary phenol resin which had same glue-joints properties.

• Biotechnology and Bioprocess Engineering:BBE
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• v.11 no.4
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• pp.332-336
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• 2006

In this study, melamine-formaldehyde microcapsules were prepared via in situ polymerization using peppermint oil as a core material, melamine-formaldehyde as the wall material, Tween 20 as the emulsifier, and poly (vinyl alcohol) as a protective colloid. The melamine-formaldehyde microcapsules prepared in this study were then evaluated with regard to their structures, thermal properties, particle size distributions, morphologies, and release behaviors.

• Journal of the Korean Applied Science and Technology
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• v.26 no.1
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• pp.18-23
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• 2009

Curing behavior and structural property of an inorganic compound added urea-formaldehyde(UF) and urea-melamine-formaldehyde(UMF) were studied. In addition, tensile strength and formaldehyde emission of plywoods made of those resin binders were studied. Curing temperature and structure were not changed, but tensile strengths of plywoods manufactured both with a UF resin and a UMF resin were decreased slightly as increased amount of inorganic compound. Formaldehyde emissions from plywoods were reduced as increased amount of inorganic compound. Wheat flour as an extender was helped to reduce of formaldehyde emission. From the result of this study it might be estimated that using appropriate amount of inorganic compound and proper resin system can be strengthened bond strength and reduced formaldehyde emission.

• Journal of the Korean Wood Science and Technology
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• v.43 no.5
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• pp.672-681
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• 2015

As a part of abating the formaldehyde emission of amino resin-bonded wood-based composite panels, this study was conducted to investigate hydrolytic stability of urea-melamine-formaldehyde (UMF) resin depending on various hydrolysis conditions and hardener types. Commercial UMF resin was cured and ground into a powdered form, and then hydrolyzed with hydrochloric acid. After the acid hydrolysis, the concentration of liberated formaldehyde in the hydrolyzed solution and mass loss of the cured UMF resins were determined to compare their hydrolytic stability. The hydrolysis of cured UMF resin increased with an increase in the acid concentration, time, and temperature and with a decrease in the smaller particle size. An optimum hydrolysis condition for the cured UMF resins was determined as $50^{\circ}C$, 90 minutes, 1.0 M hydrochloric acid and $250{\mu}m$ particle size. Hydrolysis of the UMF resin cured with different hardener types showed different degrees of the hydrolytic stability of cured UMF resins with a descending order of aluminum sulfate, ammonium chloride, and ammonium sulfate. The hydrolytic stability also decreased as the addition level of ammonium chloride increased. These results indicated that hardener types and level also had an impact on the hydrolytic stability of cured UMF resins.

• Biotechnology and Bioprocess Engineering:BBE
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• v.11 no.5
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• pp.391-395
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• 2006

Microcapsules containing fragrant oils as a core material were prepared by in situ polymerization, using melamine-formaldehyde prepolymer as the wall material. The several parameters, such as stirring times, stirring rates, emulsifier types, emulsifier concentrations, and the viscosity of the core materials, affect the characteristics of the microcapsules. These parameters were investigated by the analyses of microcapsule size, particle size distribution, and morphology. The average microcapsule size decreased with an increase in stirring time, stirring rate, emulsifier concentration, and viscosity of the core material. It was also found that poly(vinyl alcohol) as a protective colloid could enhance the stability of the melamine-formaldehyde microcapsules.

• Journal of Korean Society of Forest Science
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• v.94 no.6
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• pp.476-480
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• 2005

Agricultural straws such as rice and barley were used as partial replacement of raw materials for particleboard (PB) manufacture. A melamine-urea-formaldehyde (MUF) resin, based on 5 percent melamine addition of the resin solids weight, was synthesized in the laboratory for the bonding of PB. PBs were made using two straw particles based on 10, 20, 30, 40% oven dry weight addition with MUF resin. PBs were tested for physical and mechanical properties, and water soak dimensional stability. The results indicated that as rice and barley straws addition level were increased, the properties of IB, MOR and dimensional stabilities such as thickness swell and water absorption were decreased. Overall, the agricultural straws can be used at 15% substitution of raw materials for PB manufacture.

• Journal of Korean Society of Forest Science
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• v.48 no.1
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• pp.40-50
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• 1980

This research was carried out to examine the substitutional feasibility of low-priced materials produced in waste of forest instead of wheat flour which is extended for plywood adhesives. Wheat, pine bark, wood flour and pine foliage of coniferous trees or poplar foliage of hardwood species were selected and pulverized into 60-100 mesh minute powder after they were dried at $100-105^{\circ}C$ during 24 hours in the drying oven. The prepared particles as above were added to urea formaldehyde resin, urea-melamine copolymer resin and water soluble phenol formaldehyde resin in the ratio of 10, 20, 30 and 50%. After plywoods were processed by the above extending ratios, shear strength of extended plywoods were analyzed and discussed. The results obtained at this study were summarised as follows; 1. In the case of urea formaldehyde resin, both dry and wet shear strength of plywoods extended by wheat flour were shown the highest value. 2. Dry shear strength of urea-melamine copolymer resin was better than that of urea formaldehyde resin on the whole, while plywoods extended by wheat flour were shown excellent results. 3. Among 10% and 20% extensions of urea-melamine copolymer resin, the best results were shown by poplar leaves powder, wheat powder and wood flour. They had no significant difference statistically. 4. In the case of water soluble phenol formaldehyde resin, although dry shear strength of pine leaves powder was higher than that of wheat flour in the ratio of 10%, there was no significant difference between them in the ratio of 10 and 20%. 5. Among 20, 30 and 50% extensions of water soluble phenol formaldehyde resin, wet shear strength of wood flour and bark powder was higher than that of wheat flour. Wet shear strength of wood flour in the ratio of 10% was shown the same tendency as above.

• Journal of the Korean Wood Science and Technology
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• v.35 no.5
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• pp.58-66
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• 2007

The objective of this research was to develop environment-friendly adhesives for face fancy veneer bonding of engineered flooring. Urea-formaldehyde (UF)-tannin and melamine-formaldehyde (MF)/PVAc hybrid resin were used to replace UF resin in the formaldehyde-based resin system in order to reduce formaldehyde and volatile organic compound (VOC) emissions from the adhesives used between plywoods and fancy veneers. Wattle tannin powder (5 wt%) was added to UF resin and PVAc (30 wt%) to MF resin. These adhesive systems showed better bonding than commercial UF resin with a similar level of wood penetration. The initial adhesion strength was sufficient to be maintained within the optimum initial tack range. The standard formaldehyde emission test (desiccator method) and VOC analyzer were used to determine the formaldehyde and VOC emissions from engineered flooring bonded with commercial UF resin, UF-tannin and MF/PVAc hybrid resin. By desiccator method, the formaldehyde emission level of UF resin showed the highest but was reduced by replacing with UF-tannin and MF/PVAc hybrid resin. MF/PVAc hybrid satisfied the $E_1$ grade (below $1.5mg/{\ell}$). VOC emission results by VOC analyzer were similar with the formaldehyde emission results. TVOC emission was in the following order: UF > UF-tannin > MF/PVAc hybrid resin.