• Journal of Welding and Joining
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• 제14권3호
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• pp.48-57
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• 1996

A study was made to examine the characteristics of base metal and stress relief cracking(SRC) of heat affected zone(HAZ) for HY-100 and Cu-bearing HSLA-100 steels. The Gleeble thermal/mechanical simulator was used to simulate the SRC/HAZ. The details of mechanical properties of base plate and SRC tested specimens were studied by impact test, optical microscopy and scanning electron microscopy. The specimens were aged at $650^{\circ}C$ for HSLA-100 steel and at $660^{\circ}C$ for HY-100 steel and thermal cycled from $1350^{\circ}C$ to $25^{\circ}C$ with a cooling time of $\Delta$t_${800^{circ}C/500^{circ}C}$=21sec. corresponds to the heat input of 30kJ/cm. The thermal cycled specimens were stressed to a predetermined level of 248~600MPa and then reheated to the stress relief temperatures of $570~620^{\circ}C$. The time to failure$(t_f)$ at a given stress level was used as a measure of SRC susceptibility. The strength, elongation and impact toughness of base plate were greater in HSLA-100 steel than in HY-100 steel. The time to failure was decreased with increasing temperature and/or stress. HSLA-100 steel was more susceptible to stress relief cracking than HY-100 steel under same conditions. It is thought to be resulted from the precipitation of $\varepsilon$-Cu phase by dynamic self diffusion of solute atoms. By the precipitation of $\varepsilon$-Cu phase, the differential strengthening of grain interior relative to grain boundary may be greater in the Cu-bearing HSLA-100 steel than in HY-100 steel. Therefore, greater strain concentration at grain boundary of HSLA-100 steel results in the increased SRC susceptibility. The activation energies for SRC of HSLA-100 steel are 103.9kcal/mal for 387MPa and 87.6kcal/mol for 437MPa and that of HY-100 steel is 129.2kcal/mol for 437MPa.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.250-255
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• 2004

In this paper, we established baseline information and insight on residual stress relief mechanism associated with furnaced and local PWHT(post weld heat treatment) operation. Based on FEM analysis results, we suggested that furnaced PWHT stress relief mechanism was based on creep relaxation and local PWHT stress relief mechanism involved complicated interactions between plasticity and creep. In case of furnaced PWHT, significant stress relaxation was occurred in the early stage of PWHT. In case of local PWHT, stress relaxation magnitude was increased as PWHT time increased. Finally, We have proposed that detailed furnaced and local PWHT procedure, and qualification criteria to support current codes of practices.

• 대한기계학회논문집A
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• 제20권7호
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• pp.2097-2107
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• 1996

The dynamic photoelastic technique had been utilized to investigate the possibillity of relieving the large local singular stresses induced at the corner of a right- angle- indenter. The indenter compressed a semi-infinite body dynamically with an impact load applied on the top of the indenter. The effects of the geometric changes of the indenter in terms of the diameter (d) and the location (1) of the stress relieving notch on the behavior of the dynamic contact stresses were investigated. The influence of stress relieving notches positioned along the edge of the semi-infinite body on the dynamic contact stresses were also studied by changing the diameter (D) and the location (L) of the notch. A multi-speak-high speed camera with twelve sparks were used to take photographs of full field dynamic isochromatic fringe patterns. The contact singular stresses were found to be released significantly by the stress relief notches both along the indenter and the edge of the semi-infinite body. The optimal position and geometry of the stress relieving notches were obtained with the aid of limited experimental results.

• 한국생산제조학회지
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• 제22권5호
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• pp.859-864
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• 2013

Creation of a stress relief groove is a fairly simple yet high-performance method. During the application of this method, it is important to consider the location and size of the groove in order to achieve better performance. Consequently, this research proposes an approach for optimizing the application of the stress relief groove method to a press-fitted assembly. In a boss design, the position and diameter of the groove are configured as design variables and the design of experiments is applied. Based on this information, a 3D model is built and analyzed using the finite element analysis software ABAQUS. Meta-models are created using back-propagation neural networks. Then, deterministic optimization results obtained from a genetic algorithm are compared with the results of the finite element analysis. The temperature sensitivity of the optimized model is analyzed, and finally, reliability-based design optimization is conducted for enhancing the design quality.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1996년도 특별강연 및 춘계학술발표 개요집
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• pp.186-189
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• 1996

A study was made to examine the characteristics of base metal and stress relief cracking(SRC) of heat affected zone(HAZ) for HY-100 and Cu-bearing HSLA-100 steels. The Gleeble thermal/mechanical simulator was used to simulate the SRC/HAZ. The details of mechanical properties of base plate and SRC tested specimens were studied. The specimens were aged at $650^{\circ}C$ for HSLA-100 steel and at 66$0^{\circ}C$ for HY-100 steel and thermal cycled from 135$0^{\circ}C$ In $25^{\circ}C$ with a cooling time of $\Delta$ $t_{800^{\circ}50}$ $0^{\circ}C$/=21sec. corresponds to the heat input of 30kJ/cm. The thermal cycled specimens were stressed to a predetermined level of 248~600MPa and then reheated to the stress relief temperatures of 570~62$0^{\circ}C$. The time to failure( $t_{f}$) at a given stress level was used as a measure of SRC susceptibility. The strength, elongation and impact toughness of base plate were greater in HSLA-100 steel than in HY-100 steel. The time to failure was decreased with increasing temperature and/or stress. HSLA-100 steel was more susceptible to stress relief cracking than HY-100 steel under same conditions. It is thought to be resulted from the precipitation of $\varepsilon$-Cu phase by dynamic self diffusion of solute atoms. Therefore, greater strain concentration at grain boundary of HSLA-100 steel results in the increased SRC susceptibility.y.

• 한국산학기술학회논문지
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• 제16권9호
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• pp.5763-5768
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• 2015

압력방출밸브는 높은 압력을 조절하여 안정성을 유지하는 기계적 요소로, 압력용기, 증발기, 파이프라인 등 사용되고 있다. 높은 압력이 발생되면 스프링의 탄성력을 사용하여 압력방출밸브의 출구로 유체를 흘려보냄으로써 압력을 낮추게 되고, 정상적인 압력으로 돌아오게 되면 압력방출밸브는 초기상태로 돌아가게 된다. 압력방출밸브는 순조롭게 작동되어지기 위하여 요구되는 구조적 안정성을 만족하도록 설계되어져야한다. 본 연구에서는 상업용 소프트웨어 ANSYS/WORKBENCH를 사용하여 압력방출밸브의 유동해석과 구조해석을 수행한 결과 구조적 문제를 발생시킨다는 것을 알 수 있었다. 따라서 구조적 안전성을 만족하는 설계를 수행하고, 설계변수에 따른 구조적 안전성을 예측해보고자 한다.

• 대한기계학회논문집A
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• 제33권1호
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• pp.72-81
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• 2009

This paper provides simulational round robin test results for welding residual stress prediction of safety/relief nozzle. To quantify the welding variables and define the recommendation for prediction and determination of welding residual stress, 6 partners in 5 institutes participated in round robin test. It is concluded that compressive axial and hoop residual stress occurs in dissimilar metal weld and pre-existing residual stress distribution in dissimilar metal weld was affected by similar metal weld due to short length of safe end. Although the reason for the deviation among the results was not pursued further, the effect of several key elements of FE analyses on welding residual stress was investigated in this paper.

• 대한조선학회논문집
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• 제48권3호
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• pp.238-245
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• 2011

Welding inevitably introduces the residual stresses which affect the fatigue strength of the joint structure. The mitigation of fatigue strength depends on the residual stress magnitude and distribution. Stress relief analyses are of practical interest for all cyclic loaded welded structures, such as ships and offshore structures. In order to estimate the effects of relaxation of residual stresses in the welded structure, this paper presents a finite element analysis procedure and experimental results for the welded structure. Cruciform specimens joint by MAG welding have been tested to measure the released stress. Relieved welding residual stresses obtained by finite element analysis are compared with those measured by experiment.

• 한국결정성장학회지
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• 제33권6호
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• pp.282-287
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• 2023

본 연구에서는 Laser Powder bed fusion(L-PBF) 공정을 사용하여 제작된 Ti-6Al-4V 합금 적층성형품의 응력제거 열처리 온도와 시간의 변화에 따른 미세조직, 잔류응력 그리고 경도의 변화를 연구하였다. 잔류응력 제거를 위한 열처리 시험 결과 823 K에서는 240분, 873K에서는 60분 이상 열처리시 치수변화 및 기계적 특성 저하를 야기하는 결정립 성장 및 상변화 발생 없이 대부분의 잔류응력이 3 0 MPa 이하로 감소되는 것을 확인하였다. 또한, 열처리 온도 및 시간의 증가와 함께 경도가 증가하는 경향을 보였다. 이러한 결과는 XRD 및 SEM-EBDS의 phase map 분석을 통해 확인되지 않지만, 773~873 K 온도범위에서 등온 열처리시 국부적인 침상 Martensitic α' 상의 미세화가 원인으로 추정된다.

• 한국정밀공학회지
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• 제18권6호
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• pp.59-66
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• 2001

Fatigue strength of the welding structure is governed by the residual stress at the weldment toe and static tensile overloads were known as relieving the residual stresses. In this study, static tensile overloads were applied to the welding structures which caused the relief of residual stresses. The amount of residual stress relief was found as proportional to the change of fatigue limit at the given conditions. Based on the fact of the proportionality between the change of fatigue limit and that of residual stress, simple measurement technique is proposed. Modified stress-life curves base on proposed technique gave good agreement with test results.