• 제목/요약/키워드: Mechanical stirring

검색결과 128건 처리시간 0.028초

전자교반을 이용한 결정립 제어 레오로지 소재의 성형 공정 (The Product Process of Rheology Material for Grain Size Control by Electromagnetic Stirring)

  • 서판기;정용식;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.733-736
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    • 2004
  • Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need for high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

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전자기장을 이용한 결정립 제어 소재 공정 기술 (The Technology of Material Processing for Gram Size Control by Electromagnetic Stirring)

  • 정용식;서판기;고재홍;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.254-258
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    • 2004
  • Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need fur high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

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용탕교반법에 의한 SiC 입자강화 Mg기 복합재료의 기계적 특성 (Mechanical Properties of SiC Particulate Reinforced Mg Matrix Composites Fabricated by Melt Stirring Method)

  • 임석원;장융랑;박용진
    • 한국주조공학회지
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    • 제13권5호
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    • pp.441-449
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    • 1993
  • SiC particulate reinforced magnesium matrix composites were fabricated by melt stirring method. The effet of several factors on mechanical properties and the efficiency of melt stirring method from the viewpoint of these properties were investigated. The tensile strength increased and the elongation decreased with decrease of the particle size or the increase of the paticulate volume fraction for pure magnesium matrix and Mg-5%Zn alloy matrix composites. A longer stirring time improved the tensile strength of these composites. The tensile strength of Mg-5%Ca alloy matrix composites which shows no uniform paticulate distribution was a little lower than that of matrix alloy. Rapid solidification rate is preferred for the improved tensile strength of these composites. The pure magnesium matrix and Mg-5%Zn alloy matrix composites have tensile strength of about 400MPa. This value agrees with the tensile strength of some magnesium matrix composites fabricated by liquid infiltration method or powder metallurgy method at the same volume fraction of reinforcements of whisker or particle. Therefore, the melt stirring method which has the advantages of simple process is considered to be efficient in fabricating magnesium matrix composites.

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용탕단조법에 의하여 제조한 $SiC_p$/Al 복합재료의 2차 성형공정이 기계적 성질에 미치는 영향 (Effects of Secondary Forming Process on Mechanical Properties of $SiC_p$/Al Composites Fabricated by Squeeze Casting)

  • 서영호;강충길
    • 대한기계학회논문집A
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    • 제20권11호
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    • pp.3474-3490
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    • 1996
  • A metal matrix composites(MMCs) for A16061 reinforced with silicon carbide particles is fabricated by melt-stirring method. The primary products of MMCs billets are prepared by volume fractions 5 vol% to 20 vol% and particle size $13\mu m$ to $22\mu m$.This paper will be made to examine the microstructure and mechanical properties of fabricated $SiC_p$/Al 6061 composite by melt-stirring and squeeze casting method. The MMC billets is extruded at $500^{\circ}C$ under the constant extrusion velocity $V_e$=2mm/min using curved shape die. Extrusion force, particle rearrangement, micro structure and mechanical properties of extruded composites will be investigated. The mechanical properties of primary billets manufactured by melt-stirring and squeeze casting method will be compared with extrusion specimen. The effect of volume fraction and size of the reinforcements will be studied. The increase in uniformity of particle dispersion is the major reason for an improvement in reliability due to hot extrusion with optimal shape die. Experimental Young's modulus and 0.2% offset yield strength for the extruded MMCs will be compared with theretical values calculated by the Eshelby method. A method will be proposed for the prediction of Young's modulus and yield strength in $SiC_p$ reinforced MMCs.

전자교반을 응용한 Al6061 레오로지 소재의 단조공정 (Forging Process with Al6061 Alloy Rheology Material by Electromagnetic Stirring System)

  • 강성식;오세웅;강충길
    • 소성∙가공
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    • 제16권6호
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    • pp.443-446
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    • 2007
  • The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

복합교반법에 의한 금속복합재료의 제조공정에 따른 강화재의 분산성 검토 (Investigation of Reinforced Distribution in Fabrication Process of Metal Matrix Composites by Combined Stirring Process)

  • 이동건;강충길
    • Composites Research
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    • 제14권5호
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    • pp.1-11
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    • 2001
  • 본 논문은 금속복합재료를 반용융상태로 재가열하여 Thixoforming을 하는데 필요한 소재를 제공하기 위한 장비 설계와 제조방법 등에 관한 내용을 소개하고 있다. 장비 설계에서 기지재내에 강화재가 균일하게 분산되도록 하기 위하여 강화재의 연속주입 방법과 강화재의 온도를 제어하는 방법을 소개하고 있다. 일정한 양의 강화재를 기지재료 내에 분산시키는 것은 균일 혼합을 위하여 필요한 기술이다. 또한 분산시 강화재의 수분제거를 위하여 강화재의 온도를 제어하면서 연속적으로 강제분산시키는 것은 균일분산을 위하여 필요하다. 기지재의 초정 $\alpha$의 크기가 강화재의 분산성에 크게 영향을 미치기 때문에 기지재의 초기 온도가 초정$\alpha$의 크기에 미치는 영향 등을 검토하여 복합재료 빌렛트의 제조조건에 이용하였다.

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6극 전자석 전자교반 레오캐스팅에 따른 A356의 조직적 / 기계적 영향분석 (Microstructure and Mechanical Property of A356 for Rheocasting Using 6-Pole Electromagnetic Stirring Casting Process)

  • 김백규;노중석;방희재;허민;박진하;전충환
    • 한국주조공학회지
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    • 제40권3호
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    • pp.61-65
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    • 2020
  • Rheo-diecasting with stirring has been used in many material industries. As the 4th Industrial Revolution approaches the world, eco-friendly high-strength and light-weight materials become more important. Casting methods have been studied and used for aluminum-alloy automobile parts. This study carried out the effect analysis of the micro-structure and mechanical properties, such as yield/ultimate tensile strength, elongation, and hardness, of A356 using the 6-pole EMS (electro-magnetic stirring) casting process with a high electromagnetic force. As a result, the hardness and elongation of the A356 after T6 heat-treatment show a significant improvement, respectively, by 20% and 50%.

나선형 기계 교반 장치를 이용한 Al 합금 레오로지 소재의 제조 (The Manufacture of Aluminum Rheology Materials by Spiral Stirring Equipment)

  • 한수훈;배정운;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.397-400
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    • 2007
  • Recently, rheology forming technology has been interested in industrial and academic for light weight materials and to solve environmental issues. In this study, the rheology material production equipments were used to be made spiral shape by special design. And the experiment variables established stirring time 0 $\sim$ 1200 sec, stirring velocity 0 $\sim$ 100 rpm and several material temperature of semi - solid states. The rheology materials were made for established experiment conditions then measured mechanical properties. Sequence-production equipments were appended to fabrication system of rheology material for make rheology materials continually. Therefore, the development of sequence-production equipments were demanded for fine grains and for uniform globule shape rheology materials by a specially designed spiral stirrer machine.

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회전요동하는 원통내의 유동 및 교반특성을 위한 수치해석적 연구 (Numerical Study on Fluid Flows and Stirring in a Circular Cylinder Subjected to Circulatory Oscillation)

  • 김현민;서용권
    • 대한기계학회논문집B
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    • 제23권3호
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    • pp.408-418
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    • 1999
  • Incompressible flow inside a circular cylinder Including periodically oscillating free surface waves was studied primarily by using a numerical method. We developed a finite difference scheme based on the MAC method applicable to three-dimensional free-surface flows, and applied it to the present flow model to study tho flow characteristics as well as the fluid stirring. To verify the validity of our scheme, we performed a simple experiment for flow visualization. We found that the numerical results show a reasonable agreement with the observed flow patterns.

수용액의 교반/냉각을 동반한 슬러리 얼음의 빙부착 (Adhesion of Ice Slurry in an Aqueous Solution Cooling with Stirring)

  • 강채동;손권;백종현;홍희기
    • 설비공학논문집
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    • 제14권12호
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    • pp.1071-1077
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    • 2002
  • Ice adhesion on cooling wall is very important in continuous ice formation. The purpose of the present study is to investigate the possibilities of a three-component aqueous solution as a thermal storage material for the continuous ice formation. By freezing under stirring the solution of 300 mL in a stainless steel vessel which was immersed and cooled in a temperature controlled bath, an ice slurry was formed experimentally with measuring the temperature and stirring load variation. From the experiment, the ice adhesion was suppressed when the supercooling degree decreased and the concentration of aqueous solution increased.