• 제목/요약/키워드: Mechanical stirring

검색결과 128건 처리시간 0.023초

Effect of Geometric Parameters in a Newly Designed Microchannel

  • Heo H. S.;Suh Y. K.
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
    • /
    • pp.121-122
    • /
    • 2003
  • In this study a microchannel with various arrangement of blocks is newly proposed. This design comprises periodically arranged simple blocks. In this configuration, the stirring is greatly enhanced at a certain geometric parameter set. To characterize the flow field and the stirring effect both the numerical and experimental methods were employed. To obtain the velocity field, three-dimensional numerical computation to the Navier Stokes equations are performed by using a commercial code, FLUENT 6.0. The fluid-flow solutions are then cast into studying the characteristics of stirring with the aid of Lyapunov exponent. The numerical results show that the particles' trajectories in the microchannel heavily depend on the block arrangement. It was shown that the stirring is significantly enhanced at larger block-height and it reaches maximum when the height is 0.8 times the channel width. We also studied the effect of the block stagger angle, and it turns out that the stirring performance is the best at the block angel ${45^\circ}$.

  • PDF

전자교반을 응용한 알루미늄 레오로지 소재의 간접단조공정 (Indirect Forging Process with Aluminum Rheology Material by Electromagnetic Stirring System)

  • 오세웅;강성식;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 춘계학술대회 논문집
    • /
    • pp.135-138
    • /
    • 2007
  • A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

  • PDF

레오로지 박판의 전자교반을 응용한 진공 저압주조 제조공정 (Fabrication Process of Rheology Material Thin Plate Using Vacuum Low Pressure Die-casting Process with Electromagnetic Stirring)

  • 장신규;배정운;진철규;강충길
    • 한국주조공학회지
    • /
    • 제32권1호
    • /
    • pp.16-23
    • /
    • 2012
  • In this study, we develop the lower pressure die casting with rheo-forming process of A356 aluminum alloy and vacuum system which can control the crystal size and obtain the high strengthened-light material. Using this process, we fabricate the thin plate for bipolar plate through the low pressure die casting with electromagnetic stirring and vacuum-evacuation which can control the crystal grain by electromagnetic stirring. Thin plate ($110mm{\times}130mm{\times}1mm$) is fabricated by this process. The average Vickers hardness of thin plate is about 77 HV.

냉각면 성상이 빙부착에 미치는 영향 (Effect on the Adhesion of Ice Slurry by the Characteristic of Cooling Surface)

  • 승현;홍희기;강채동
    • 설비공학논문집
    • /
    • 제17권2호
    • /
    • pp.183-190
    • /
    • 2005
  • In the process of ice-slurry making, ice adhesion on cooling wall or in narrow flow Path disturbs continuous ice formation. In this study, the effect on the ice adhesion to cooling surface by some freezing experiments was investigated, quantitatively. Three types of solutions were frozen in various coating vessels with stirring. In the experiment, the ice adhesion between cooling wall and Ice-slurry was evaluated by measuring stirring power. From the result, the stirring power of slurry mixture in PTFE-coating vessel was smaller than those in PE-coating, PFA-coating and bare SUS vessel. Especially, in EG H PG 1.S/ HD 1.5 mass$\%$ solution, the stirring power in the PE-coating vessel was smaller than that in the PFA-coating or SUS vessel.

교반동력에 의한 기능성 물질 함유 수용액의 빙부착 평가 (Evaluation of Ice Adhesion in an Aqueous Solution with Functional Materials by Stirring Power)

  • 승현;백종현;홍희기;강채동
    • 설비공학논문집
    • /
    • 제16권8호
    • /
    • pp.720-727
    • /
    • 2004
  • In the process of ice-slurry making, the phenomenon of ice adhesion influences extremely to ice making system. In this study, the effect on the ice adhesion by thermal storage material with additives is investigated quantitatively. Various solutions of 300 g in a stainless vessel were frozen under stirring. Through the experiment the ice adhesion between cooling wall and ice-slurry was compared with each other by measuring the stirring power. From the experiment, the stirring power in EG, SCA solution was smaller than those in the solution containing functional materials, such as poly-vinyl-alcohol or kitchen detergent.

반용융 알루미늄재료의 단조공정조건이 기계적 성질에 미치는 영향 (The effect of forging process conditions of semi-solid aluminum material on mechanical properties)

  • 강충길;강동우
    • 대한기계학회논문집A
    • /
    • 제21권9호
    • /
    • pp.1400-1413
    • /
    • 1997
  • Semi-solid forging(SSF) process of A356 aluminium alloy has been studied to assess the effect of process variables on the component integrity. Semi-solid material(SSM) was fabricated by mechanical and electro-magnetic stirring process. The fabricated SSM by using mechanical stirring process has been carried out on cooling rate of 0.022.deg. C/sec 0.0094.deg. C/sec and stirring speed n=600, 1000 rpm, respectively. The fabricated SSM by using electro-magnetic stirring process is supplied by Pechiney. The holding time and temperature in the semi-solid state before forging also affects the globular microstructure of alloy. Therefore, the influence of these two parameters is discussed in terms of the microstructure of alloy. The SSF process has been conducted with three different die temperatures($T_{die}$=250.deg. C, 300.deg. C, 350.deg. C) and two kinds of gate types(straight gate and orifice gate). This paper is to investigate the influence of gate shapes of die on filling phenomena in SSF process more deeply. The mechanical properties of forged components were also investigated for variation of process conditions such as die temperature, gate shape and SSM.

과공정 Al-18% Si 합금의 레올로지 성형시 기계적 교반을 이용한 입자 미세화 연구 (Studies on Grain Size Refinement for Rheocasting of Hypereutectic Al-18% Si by Using Sieve Type Mechanical Stirrer)

  • 강용기;박진욱;강성수;강충길;문영훈
    • 소성∙가공
    • /
    • 제9권4호
    • /
    • pp.389-394
    • /
    • 2000
  • The studies on gram size refinement for rheocast processing of hypereutectic Al-18%Si alloys have been investigated in the present study. To increase the efficiency of mechanical stirring, sieve type stirrer are newly designed and implemented for rheocasting of hypereutectic Al-18%Si alloy. Mechanical stirring of semi-solid slurry by using sieve type mechanical stirrer results in morphological changes of the primary Si particles, from angular rod shape to near spherical shape and uniform distribution of proeutectic Si. The remarkable spheroidization of Primary Si Particles and distributional uniformity of proeutectic Si show well the efficiency of sieve type mechanical stirring method which can accelerate the coalescence-fracture-wear of the individual particles by strong turbulent flow between lattices during rotation of sieve type stirrer.

  • PDF

AM50A 마그네슘합금의 레오로지 특성에 관한 연구 (A Study of Rheology Properties of AM50A Magnesium Alloy)

  • 한수훈;이준희;강충길
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.431-432
    • /
    • 2006
  • In this study, the effect of the temperature of magnesium slurry was investigated by mechanical stirring method. The evaluations of rheological behavior of AM50A magnesium alloy were measuring of viscosity and microstructures in the semisolid state. The apparent viscosity was investigated at continuous cooling rate using a concentric cylinder viscometer. Measurement of viscosity measures torque that act to stirrer rotating in slurry doing continuous cooling using torque-meter and expressed by POWER-LAW. Microstructures were observed after mechanical stirring that enforce time at steady state temperature of solid fraction.

  • PDF

Mg-Al계 합금의 기계적 성질 및 유동도에 미치는 결정립 미세화 처리 및 용탕 교반의 영향 (Effects of Grain Refinement and Melt Stirring on the Mechanical Properties and Fluidity of Mg-Al Alloys)

  • 김정민;박준식
    • 한국주조공학회지
    • /
    • 제30권3호
    • /
    • pp.111-114
    • /
    • 2010
  • The effects of grain refinement and melt stirring on the mechanical properties and fluidity of AZ91D and AM50 alloys were investigated. The average grain sizes of those alloys were reduced by the micro-addition of strontium. The tensile properties and fluidity were increased by this treatment. Those were reduced remarkably by the melt stirring.

마이크로채널 내 블록의 정렬과 구조변경에 따른 교반특성 (A Numerical Study on Stirring Characteristics in a Microchannel with Various Arrangement of Blocks)

  • 서용권;허형석
    • 대한기계학회논문집B
    • /
    • 제27권7호
    • /
    • pp.901-908
    • /
    • 2003
  • Numerical study on stirring characteristics in a microchannel with blocks arranged periodically has been performed. Viscous flows through the microchannel is simulated three-dimensionally using a commercial code, FLUENT 6.0. Focus is given to the effect on the stirring characteristics of the geometric factors including the pitch, height and angle of the block arrangement. The numerical results at low Reynolds numbers show that the particles' trajectories in the microchannel heavily depend on the block arrangement. A nonlinear dynamical tool, i.e. Lyapunov exponent, was used in analysing the mixing effect. It was found that the mixing is the most effective at a certain combination of parameter values.