• Journal of the Korean Society of Mechanical Technology
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• v.20 no.6
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• pp.783-789
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• 2018

This paper investigates the relationship of voltage and current waveform between normal piezo injector and deterioration abnormal piezo injector. The experimental methods using Pico oscilloscope and GDS scan tool are employed to measure current and voltage waveform and fuel pressure of piezo injector. The experiment is carried out during no-load condition. A summary of the important results are as follows. 1) In case of normal injector, the fluctuation of duration time of piezo injector was linearly and regularly decreased with increasing engine speed, but the that of deterioration piezo injector was irregularly decreased with increasing engine speed. 2) In main injection, the peak value of the current waveform of abnormal injector was larger than that of normal injector, the duration time of deteriorated abnormal injector was less than that of normal injector at 800rpm and 1500rpm, but the duration time of deteriorated abnormal injector was larger than that of normal injector at 2000rpm and 3000rpm. This irregularity appears to be caused by the deterioration of the injector.

• Journal of Mechanical Science and Technology
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• v.20 no.6
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• pp.896-904
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• 2006

In a liquid rocket engine, the role of gas-liquid scheme injector as an acoustic resonator or absorber is studied experimentally for combustion stability by adopting linear acoustic test. The acoustic-pressure signals or responses from the chamber are monitored by acoustic amplitude. Acoustic behavior in a rocket combustor with a single injector is investigated and the acoustic-damping effect of the injector is evaluated for cold condition by the quantitative parameter of damping factor as a function of injector length. From the experimental data, it is found that the injector can play a significant role in acoustic damping when it is tuned finely. The optimum tuning-length of the injector to maximize the damping capacity is near half of a full wavelength of the first longitudinal overtone mode traveling in the injector with the acoustic frequency intended for damping in the chamber. When the injector has large diameter, the phenomenon of the mode split is observed near the optimum injector length and thereby, the acoustic-damping effect of the tuned injectors can be degraded.

• Journal of ILASS-Korea
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• v.26 no.3
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• pp.111-119
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• 2021

Deteriorated agricultural diesel engines using mechanical fuel injection systems have low fuel injection pressures. And they are not equipped with an exhaust gas abatement device, so it produces a lot of exhaust gas. Remanufactured used injectors can reduce emissions because spray characteristics are improved. In addition, remanufacturing is environmentally friendly and economical compared to producing new parts. For efficient injector remanufacturing, it is necessary to conduct a comparison experiment on the spray characteristics of an used mechanical injector and a new injector of the same model. In this study, the spray characteristics of the two injectors were compared by performing an injection quantity measurement and a spray visualization experiment. As a result, the used injector had a larger injection quantity, a shorter spray tip penetration, a wider spray angle and a smaller spray area than the new injector.

• Journal of Mechanical Science and Technology
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• v.19 no.5
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• pp.1194-1205
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• 2005

The common-rail injection systems, as a new diesel injection system for passenger car, have more degrees of freedom in controlling both the injection timing and injection rate with the high pressure. In this study, a piezo-driven injector was applied to a high pressure common-rail type fuel injection system for the control capability of the high pressure injector's needle and firstly examined the piezo-electric characteristics of a piezo-driven injector. Also in order to analyze the effect of injector's needle response driven by different driving method on the injection, we investigated the diesel spray characteristics in a constant volume chamber pressurized by nitrogen gas for two injectors, a solenoid-driven injector and a piezo-driven injector, both equipped with the same injection nozzle with sac type and 5-injection hole. The experimental method for spray visualization was based on back-light photography technique by utilizing a high speed framing camera. The macroscopic spray propagation was geometrically measured and characterized in term of the spray tip penetration, spray cone angle and spray tip speed. For the evaluation of the needle response of the above two injectors, we indirectly estimated the needle's behavior with an accelerometer and injection rate measurement employing Bosch's method was conducted. The experimental results show that the spray tip penetrations of piezo­driven injector were longer, on the whole, than that of the solenoid-driven injector. Besides we found that the piezo-driven injector have a higher injection flow rate by a fast needle response and it was possible to control the injection rate slope in piezo-driven injector by altering the induced current.

• International Journal of Aeronautical and Space Sciences
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• v.12 no.1
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• pp.57-62
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• 2011

The effects of swirl chamber's diameter and length on injector's dynamic characteristics were investigated through an experimental study. A mechanical pulsator was installed in front of the manifold of a swirl injector which produces pressure oscillations in the feed line. Pressure in the manifold, liquid film thickness in the orifice and the pressure in the orifice were measured in order to understand the dynamic characteristic of the simplex swirl injector with varying geometry. A direct pressure measuring method (DPMM) was used to calculate the axial velocity of the propellant in the orifice and the mass flow rate through the orifice. These measured and calculated values were analyzed to observe the amplitude and phase differences between the input value in the manifold and the output values in the orifice. As a result, a phase-amplitude diagram was obtained which exhibits the injector's response to certain pressure fluctuation inputs. The mass flow rate was calculated by the DPMM and measured directly through the actual injection. The effect of mean manifold pressure change was insignificant with the frequency range of manifold pressure oscillation used in this experiment. Mass flow rate was measured with the variation of injector's geometries and amplitude of the mass flow rate was observed with geometry and pulsation frequency variation. It was confirmed that the swirl chamber diameter and length affect an injector's dynamic characteristics. Furthermore, the direction of geometry change for achieving dynamic stability in the injector was suggested.

• Transactions of the Korean Society of Automotive Engineers
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• v.19 no.6
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• pp.140-147
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• 2011

The injection nozzle of an electro-hydraulic injector for the common rail Diesel fuel injection system is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the slenoid actuator was considered as a prime movers in high pressure Diesel injector. Namely a solenoid-driven Diesel injector with different driving current types, as a general method driven by solenoid coil energy, has been applied with a purpose to develop the analysis model of the solenoid actuator to predict the dynamics characteristics of the hydraulic component (injector) by using the AMESim code. Aimed at simulating the hydraulic behavior of the solenoid-driven injector, the circuit model has been developed as a unified approach to mechanical modeling in this study. As this analytic results, we know the suction force and first order time lag for driving force can be endowed in solenoid-driven injector in controlling the injection rate. Also it can predict that the input current wave exerted on solenoid coil is the dominant factor which affects on the initial needle behavior of solenoid-driven injector than the hydraulic force generated by the constant injection pressure.

• International Journal of Naval Architecture and Ocean Engineering
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• v.3 no.4
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• pp.286-292
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• 2011

In order to design a shear coaxial injector of solid particles for underwater propulsion system, basic experiments on gas-liquid shear coaxial injector are necessary. In the gas-liquid coaxial injector self-pulsation usually occurs with an intense scream. When self-pulsation occurs, mass flow rate oscillation and intense scream are detected by the interactions between the liquid and gas phase. Self-pulsation must be suppressed since this oscillation may cause combustion instabilities. Considerable research has been conducted on self-pulsation characteristics, but these researches are conducted in swirl coaxial injector. The main objective of this research is to understand the characteristics of self-pulsation in shear coaxial injector and reveal the mechanism of the phenomenon. Toward this object, self-pulsation frequency and spray patterns are measured by laser diagnostics and indirect photography. The self-pulsation characteristics of shear coaxial injector are studied with various injection conditions, such as the pressure drop of liquid and gas phase, and recess ratio. It was found that the frequency of the self-pulsation is proportional to the liquid and gas Reynolds number, and proportional to the L/d.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.10
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• pp.971-977
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• 2012

It is well known that the performance of a diesel injector is directly related to the power, emission, and fuel consumption of the diesel combustion engine. In this study, the injection response characteristics of CRDi injectors driven by a solenoid coil and a piezoceramic were investigated by using the AMESim simulation code. Some analytical parameters such as the fuel pressure and hole diameter were considered. From this study, it was shown that the piezo-driven injector had a faster response and had better control capability than the solenoid-driven injector. In addition, it was found that the piezo-driven injector can be utilized more effectively in a multiple injection scheme than a solenoid-driven injector.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.2
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• pp.39-45
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• 2016

In a coaxial porous injector, a gas propellant is injected through the porous cylinder surface to the liquid jet which is encircled by a porous cylinder. In this study, to observe the differences in disintegration mechanisms between a shear coaxial injector and a coaxial porous injector, cold-flow tests and 2-D axisymmetric numerical analysis have been carried out. The shadowgraph images and Sauter mean diameters were compared in similar experimental conditions, and the effects of velocity distributions at the inner injector region on the disintegration of liquid jet were investigated through the numerical calculations. As a result, in high air mass flow rate condition, the disintegration performance of coaxial porous injector is better than shear coaxial injector, in spite of a lower velocity at the inner injector region.

• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.5
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• pp.108-115
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• 2014

In this study, experimental approaching method was applied under and single-cylinder engine to research the performance of direct needle-driven piezo injector (DPI) for CR direct-injection. As key-point factor of this DPI that relies on direct-acting operating of injector needle, unlike conventional hydraulic-servo, its nozzle needle can be directly driven by piezo actuator. Thus, effect of direct-acting injection of DPI on diesel combustion and emission characteristics was investigated under common-rail single-cylinder direct-injection engine, equipped with three different driving mechanism, including indirect-acting solenoid, piezo and DPI system. As main results, it found that a direct-acting piezo injector has higher of IMEP. And it has higher heat release rate during premixed combustion and mixing controlled combustion phase due to its higher heat release, even though nitrogen oxide (NOx) formations were increased slightly.