• Title/Summary/Keyword: Mechanical diagnosis

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Development of Multiple Fault Diagnosis Methods for Intelligence Maintenance System (지적보전시스템의 실시간 다중고장진단 기법 개발)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
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    • v.19 no.1
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    • pp.23-30
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    • 2004
  • Modern production systems are very complex by request of automation, and failure modes that occur in thisautomatic system are very various and complex. The efficient fault diagnosis for these complex systems is essential for productivity loss prevention and cost saving. Traditional fault diagnostic system which perforns sequential fault diagnosis can cause catastrophic failure during diagnosis when fault propagation is very fast. This paper describes the Real-time Intelligent Multiple Fault Diagnosis System (RIMFDS). RIMFDS assesses current machine condition by using sensor signals. This system deals with multiple fault diagnosis, comprising of two main parts. One is a personal computer for remote signal generation and transmission and the other is a host system for multiple fault diagnosis. The signal generator generates various faulty signals and image information and sends them to the host. The host has various modules and agents for efficient multiple fault diagnosis. A SUN workstation is used as a host for multiple fault modules and agents for efficient multiple fault diagnosis. A SUN workstation is used as a host for multiple fault diagnosis and graphic representation of the results. RIMFDS diagnoses multiple faults with fast fault propagation and complex physical phenomenon. The new system based on multiprocessing diagnoses by using Hierarchical Artificial Neural Network (HANN).

Flame Diagnosis using Image Processing Technique

  • Kim, Song-Hwan;Lee, Tae-Young;Kim, Myun-Hee;Bae, Joon-Young;Lee, Sang-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.45-51
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    • 2002
  • Recently the interest for the environment is increasing. So the criterion for the evaluation of the burner has changed. For efficient driving problem, if the thermal efficiency is higher and the oxygen in exhaust gas is lower, then burner is evaluated better. For environmental problem. burner must satisfy NOx limit, soot limit and CO limit. Generally the experienced operator judge of the combustion status of the burner by the color of flame. we don't still have any satisfactory solution against it. the relation of the combustion status and the color of the flame hasn't still been established. This paper is the study about the relation of the combustion status and the color of the flame. This paper describes development of real time flame diagnosis technique that evaluate and diagnose combustion state such as consistency of components in exhaust gas, stability of flame in quantitative sense. In this paper, it was proposed on the flame diagnosis technique of burner using image processing algorithm, the parameter extracted from the image of the flame was used as the input variables of the flame diagnostic system. at first, linear regression algorithm and multiple regression algorithm was used to obtain linear multi-nominal expression. Using the constructed inference algorithm, the amount of NOx and CO of the combustion gas was successfully inferred. the combustion control system will be realized sooner or later.

Condition Monitoring and Fault Diagnosis System of Rotating Machinery (회전기기의 상태감시 및 결함탐지 시스템)

  • Jeong, Sung-Hak;Lee, Young-Dong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.10a
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    • pp.819-820
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    • 2016
  • Electrical power distribution is consists of high voltage, low voltage and motor control center(MCC). Motor control centers involves turning the motor on and off, it is configured electronic over current relay to detect a motor overcurrent flows. Existing electronic over current relay detects electrical fault such as overcurrent, undercurrent, phase sequence, negative sequence current, current unbalance and earth fault. However, it is difficult to detect mechanical fault such as locked rotor, motor stator and rotor and bearing fault. In this paper, we propose a condition monitoring and fault diagnosis system for electrical and mechanical fault detection of rotating machinery. The proposed system is designed with signal input and control part, system interface part and data acquisition board for condition monitoring and fault diagnosis, it was possible to detect electrical fault and mechanical fault through measurement and control of insulation resistance, locked rotor, MC counter and bearing temperature.

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Fault diagnosis using multiple PI observers

  • Kim, Hwan-Seong;Ki, Sang-Bong;Kawaji, Shigeyasu
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.287-290
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    • 1996
  • Fault diagnosis problem is currently the subject of extensive research and numerous survey paper can be found. Although several works are studied on the fault detection and isolation observers and the residual generators, those are concerned with only the detection of actuator failures or sensor failures. So, the perfect detection and isolation is strongly required for practical applications. In this paper, a, strategy of fault diagnosis using multiple proportional integral (PI) observers including the magnitude of actuator failures is provided. It is shown that actuator failures are detected and isolated perfectly by monitoring the integrated error between actual output and estimated output by a PI observer. Also in presence of complex actuator and sensor failures, these failures are detected and isolated by multiple PI observers.

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Development of Influence Diagram Based Knowledge Base in Probabilistic Reasoning (인플루언스 다이아그램을 기초로 한 이상진단 지식베이스의 개발)

  • 김영진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.3124-3134
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    • 1993
  • Diagnosis is composed of two different but interrelated steps ; retrieving the sensory responses f the system and reasoning the state of the system through the given sensor data. This paper explains the probabilistic nature of reasoning involved in the diagnosis when the uncertainties are inevitably included in experts' diagnostic decision making. Uncertainties in decision making are experts' personal experiences, preferences, and system's coherent characteristics. In order to ensure a consistent decision based on the same responses from the system, expert system technology is adopted with the Bayesian reasoning scheme.

Neuro-Fuzzy Diagnostic Technique for Performance Evaluation of a Chiller (뉴로 퍼지를 이용한 냉동기 성능 진단 기법)

  • Shin, Young-Gy;Chang, Young-Soo;Kim, Young-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.5
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    • pp.553-560
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    • 2003
  • On-site diagnosis of chiller performance is an essential step fur energy saving business. The main purpose of the on-site diagnosis is to predict the COP of a target chiller. Many models based on thermodynamics background have been proposed for this purpose. However, they have to be modified from chiller to chiller and require deep insight into thermodynamics that most of field engineers are often lacking in. This study focuses on developing an easy-to-use diagnostic technique that is based on adaptive neuro-fuzzy inference system (ANFIS). Quality of the training data for ANFIS, sampled over June through September, is assessed by checking COP prediction errors. The architecture of the ANFIS, its error bounds, and collection of training data are described in detail.

Fault Detection and Diagnosis of a Constant Volume Air Handling Unit by a Fuzzy Algorithm (퍼지 알고리즘을 이용한 정풍량 공조기의 고장 감지 및 진단)

  • Han Doyoung;Kim Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.5
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    • pp.444-451
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    • 2005
  • The fault detection and diagnosis technology may be applied in order to decrease the energy consumption and the maintenance cost of an air-conditioning system. In this study, partial faults for fans, coils, dampers, and sensors of a constant volume air handling unit were considered. A fuzzy algorithm was developed to detect and diagnose these faults. Diagnostic results by the fuzzy algorithm were compared with those by the model reference algorithm. The fuzzy algorithm showed better results in diagnostic accuracies.

The Use of Support Vector Machines for Fault Diagnosis of Induction Motors

  • Widodo, Achmad;Yang, Bo-Suk
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.46-53
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    • 2006
  • This paper presents the fault diagnosis of induction motor based on support vector machine (SVMs). SVMs are well known as intelligent classifier with strong generalization ability. Application SVMs using kernel function is widely used for multi-class classification procedure. In this paper, the algorithm of SVMs will be combined with feature extraction and reduction using component analysis such as independent component analysis, principal component analysis and their kernel (KICA and KPCA). According to the result, component analysis is very useful to extract the useful features and to reduce the dimensionality of features so that the classification procedure in SVM can perform well. Moreover, this method is used to induction motor for faults detection based on vibration and current signals. The results show that this method can well classify and separate each condition of faults in induction motor based on experimental work.

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Fault Diagnosis of Gear Chain Using Vibration Signal (진동신호를 이용한 기어체인의 고장진단)

  • Bae, Beom-Won;Choe, Yeon-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1731-1739
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    • 2000
  • The Vibration signals of a gear driving system is often associated with gear tooth faults. Many studies have been done on the detection of impulsive vibration signals, which characterize the breaka ge of a gear tooth. Also, most of the studies on gear fault diagnosis are only about the fault existence at one gear-pair. This study concerns on the several possible faults of a geared motor that has three gear pairs. The measurement and analysis on the vibration signals of a running geared motor shows the relationship between the gear faults and the vibration signals. This study also shows that adaptive interference canceling technique can be appropriately applicable to detect which gear-pair has the fault, and that wavelet is better than spectrogram to figure out the gear fault.

Fuzzy Algorithm for FDD Technique Development of System Multi-Air Conditioner (퍼지 알고리즘을 이용한 시스템 멀티 에어컨의 고장진단 알고리즘 개발)

  • Choi, C. S.;Tae, S. J.;Kim, H. M.;Cho, K. N.;Moon, J. M.;Kim, J. Y.;Kwon, H. J.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.11 s.242
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    • pp.1220-1228
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    • 2005
  • Fault detection and diagnostic (FDD) systems have the potential to reduce equipment downtime, service costs, and utility costs. In this study, model based algorithm and fuzzy algorithm were used to detect and diagnose various fault at System multi-air conditioner. various fault include the Refrigerant Low charging, Fouling of Indoor Heat Exchanger, Fouling of Outdoor Heat Exchanger A experimental verification was conducted in the 6HP System multi-air conditioner on an 8-floor building. Test results showed diagnosis result about 78 $\~$ 90$\%$ for given faults. This Study lays the foundation fur future work on develope the real-time fault detection and diagnosis system for the System multi-air conditioner.