• Journal of the Korean Society for Nondestructive Testing
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• v.27 no.6
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• pp.563-575
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• 2007

This contribution contained the classical work of an open-hole tensile plate to demonstrate the performance of grating shearography and to compare with the results obtained by other full-field measurement techniques, The isotropic plate with an open-hole has often appeared in the previous contributions introducing novel full-field method and system. Grating shearography directly provided six quantitative measurands about the specimen's surface kinematics by using a single measurement set: three in-plane strains, in plane rotation, and two out-of-plane slopes. The quasi-plane wavefront of grating metrology led to high signal-to-noise ratio (SNR) and thus neither fitting nor filtering was applied, and the small shearing distance of $101{\mu}m$ could be used. The small shearing distance provided the outstanding spatial resolution of $80{\mu}m$ and sensitivity appropriate for experimental mechanics. Finally, the grating shearography enabled the visualization of the complex surface deformation around the hole and also detected parasitic flexions of the specimen in the micrometer regime during the tensile test.

• Transactions of Materials Processing
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• v.30 no.4
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• pp.195-200
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• 2021

In this study, we investigated the dominant processing variables that would influence the microstructural development of AA6061 deformed by differential speed rolling (DSR) at ambient temperature. For this purpose, we carried out a series of DSR on the samples to investigate the effects of roll speed ratio, sample rotation, and number of operation under specific rotation. Among these, the condition with a height reduction of 75% at a speed ratio of 1:4 through rotation along rolling direction (RR) displayed the pronounced results of more homogenous matrix-structure and superior mechanical properties than the others tested in this study. This was mainly due to the cross shearing of macro-shear pattern in segment where dynamic recrystallization took place with ease throughout the sample. Thus, an average microhardness value of 101 Hv was obtained in the present sample deformed by 4-pass DSR with RR where macro cross-shearing was effectively applied.

• Design & Manufacturing
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• v.18 no.2
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• pp.23-28
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• 2024

The automobile industry is a wide range of related industries, including parts manufacturing and vehicle assembly, press processing is an essential element in making automobiles. Press processing is a processing method for metal sheets that has relatively high dimensional and shape precision and is suitable for mass production. It refers to processing by attaching a special tool, a mold, to a press machine. Recently, the automobile industry is attempting to reduce the weight of automobiles in order to reduce carbon emissions due to global warming, and the use of high-strength steel sheets, which are lighter than general structural steel sheets, is a natural trend. Shear processing is required to use high-strength steel, and the shape of the shear surface created by shear processing has a significant impact on the quality of the automobile. Therefore, various methods are being attempted to improve the share surface during shear processing. Among them, shaving processing is a method of shearing the primary shearing area again, and it is difficult to obtain an accurate answer because complex deformation occurs in the microscopic shear area. Therefore, in this study, the effect of machining allowance on shaving processing was analyzed using the finite element method using high-strength steel plate (SPFH590), and the differences were compared and examined through actual experiments under the same conditions.

• Journal of Mechanical Science and Technology
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• v.19 no.4
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• pp.968-975
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• 2005

The shearing process for the sheet metal is normally used in the precision elements such as semi-conductor components. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional de-burring process, so this imposes high cost on manufacturing. In this paper, we have developed the in-situ auto-aligning precision meso-punching system to investigate the burr formation mechanism and ultimately minimize burr. Firstly, we introduced the punch-die contact sensing method to align the punch and the die at initial state prior to the punching process. Secondly, by using the low-price semi-con­ductor laser, burr formed on the edges is measured intermittently during the punching process. We could, finally, make burr on the sheet metal uniformized and minimized by controlling of the precision X - Y table, $1\;{\mu}m$ resolution, and measuring burr height by semiconductor laser. Experimental results show the validity of our system for pursuing the burr-free punched elements.

• Transactions of Materials Processing
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• v.15 no.3 s.84
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• pp.220-225
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• 2006

This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft, Brozzo and Oyane are adopted to predict the fracture of sheet material. The index values of ductile fracture criteria are calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.159-162
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• 2005

The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

• Transactions of the Korean Society of Mechanical Engineers
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• v.11 no.1
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• pp.74-81
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• 1987

The orthogonal cutting method of the nodular graphite cast iron in the lathe turning, whose structure were formulated under two kinds of annealing conditions, has been experimentally studied and the results investigated. The various characteristics of machinabilities of the nodular cast iron, depending upon its structure, have been obtained from the results as follows. (1) As depth of cut increases, the shearing strain decreases and tend gradually to increase with increase of ferrite matrix. (2) As depth of cut increases, the shearing stress slightly decreases for P$_{1}$, but it tends to increase for both of P$_{2}$ and P$_{3}$ under the same condition. The annealing effect in the process of light cutting was found to be greater than heavy cutting. (3) The cutting energy slightly decreases with the increassing of the depth of cut, and the effect of decreasing the cutting energy by the annealing is higer the light cutting than the heavy cutting. (4) The cutting equations as follow. P$_{1}$ : 2.phi.+1.58(.betha.-alpha.)=92 deg. P$_{2}$ : 2.phi.+1.40(.betha.-alpha.)=84 deg. P$_{3}$ : 2.phi.+1.37(.betha.-alpha.)=82 deg. (5) The machining constants for P$_{1}$, P$_{2}$ and P$_{3}$ which are the test-pieces in this study and classified according to the containing quantity of ferrite matrix given respectively in 78deg., 70 deg., and 68 deg. From these it can be known that the machining constants slightly decreases with increasing of the quantity of ferrite matrix contained in the nodular graphite cast iron.

• Textile Coloration and Finishing
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• v.8 no.3
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• pp.52-58
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• 1996

In order to study an applicable level for the graft finish of silk filaments and the characteristics of silk fabric, some sample fabrics were woven with grafted weft and the characteristics of sample fabrics were analyzed to evaluate the mechanical properites and the handle values according to the graft yield(%) of MMA and HEMA monomers on silk filaments. 1. The tensile properties were detected in the increase of linearity(LT) and the recovery in time of the increasing resilience(RT). 2. The bending properties were detected to have a lot of effect on the balance of bending rigidity(B) to hysteresis(2HB) according to the elastic relaxation of warp tension and the interlacing stress. 3. The shearing properities were detected to show the softness and the elastics in a case of the decrease in shearing rigidity(G) and hysteresis(2HG, 2HG5) according to the graft yields. 4. The compression properties were detected in the decrease of linearity(LC) and the uniformity of resilience(RC). It explains that the tendancies of compressible variation is not accepted. 5. The surface properities were detected to be affected by the surface forms of grafted silk filaments and the variation in the morphologies of interlacing sections. Considering the interlacing eveness, MMA grafted fabrics were accepted within the level of WOMEN'S THIN DRESS(KN-201-LDY) but HEMA grafted fabrics were not accepted. 6. The variation of handles were detected in the increase of total hand(TAV) within the levels of 65% of KOSHI and 82% of HARI on the average. 7. The handle fashions were detected in the nature of Habuta and Dechine from MAA graft but the nature of Fugi were shaped from HEMA graft in proportion to the graft yields.

• Journal of the Korean Wood Science and Technology
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• v.31 no.4
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• pp.57-62
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• 2003

The Mechanical and drying characteristics of Pinus densiflora wood, which was damaged by forest fire, and sound wood were examined. There were no significant differences in axial compressive properties, shearing strength and impact bending absorbed energy between damaged and sound woods. But the bending properties of damaged wood were slightly higher than those of sound wood. The green moisture content of sapwood in damaged wood was lower than that in sound wood, but oven-drying rate was similar in both woods. Number of initial check in damaged wood was smaller than that in sound wood, and inner check in damaged and sound woods was not observed. Consequently, it is considered that mostly damaged wood by forest fire can be used for wood material after removing the bark.

• Journal of the Korean Society of Clothing and Textiles
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• v.12 no.2 s.27
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• pp.169-179
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• 1988

In the part 1, relations were found between fundmental mechanical properties and primary hand values, performance of Korean women's summer fabrics. In this paper, in order to investigate the hand values and mechanical properties such as tensile, shearing, bending, compression, surface and thickness & weight of the women's fall & winter fabrics were measured by KES-F system. Sorts of 90 commercial fabrics for women's fall & winter clothes were classfied into 39 silk and 51 polyester fabrics according to meterials. The experimental results were analysed statistically to relate the hand values and the mechanical properties and concerning to formation of weared clothes and transformation behavior were investigated. Furthermore, there mechanical properties as well as their hand values were discussed in comparison with those values for kimono fabrics. The main results are summarized as follows; 1. The shape of silk fabrics in formation for weared clothes show a box-shaped silhouette. Polyester fabrics has a easy to shape-less and make a silhouette which goes along with the body. 2. Silk fabrics for Korean women's fall & winter clothes have ${\pm}1\sigma$ range of bending, shearing, surface properties and thickness as compared with kimono fabrics. 3. A wrinkle recovery and drapability of silk fabrics for Korean women's fall & winter clothes are inferior to kimono fabrics. On the other hand, the fabrics for Korean women's fall & winter clothes have conical-shaped silhouette based on higher bending rigidity. 4. Except for flexibility with soft feeling, a primary factor of mechanical properties contributes to the hand values of fabrics for Korean women's fall & winter clothes having no concern with materials were same as the women's summer fabrics. 5. As for the hand values of fabrics for Korean folk clothes, stiffness, anti-drape stiffness are larger than those of kimono fabric and stiffness, anti-drape stiffness, crispness of fabrics for Korean women's fall & winter clothes have smaller values as compared with Korean women's summer fabrics.