• Title/Summary/Keyword: Mechanical Load Component

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Modelling and experiment of semi rigid joint between composite beam and square CFDST column

  • Guo, Lei;Wang, Jingfeng;Zhang, Meng
    • Steel and Composite Structures
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    • v.34 no.6
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    • pp.803-818
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    • 2020
  • Semi-rigid connections with blind bolts could solve the difficulty that traditional high strength bolts were unavailable to splice a steel/composite beam to a closed section column. However, insufficient investigations have focused on the performance of semi-rigid connection to square concrete filled double-skin steel tubular (CFDST) columns. In this paper, a component model was developed to evaluate the mechanical behavior of semi-rigid composite connections to CFDST columns considering the stiffness and strength of column face in compression and column web in shear which were determined by the load transfer mechanism and superstition method. Then, experimental investigations on blind bolted composite joints to square CFDST columns were conducted to validate the accuracy of the component model. Dominant failure modes of the connections were analyzed and this type of joint behaved semi-rigid manner. More importantly, strain responses of CFDST column web and tubes verified that stiffness and strength of column face in compression and column web in shear significantly affected the connection mechanical behavior owing to the hollow part of the cross-section for CFDST column. The experimental and analytical results showed that the CFDST column to steel-concrete composite beam semi-rigid joints could be employed for the assembled structures in high intensity seismic regions.

A Study on the Structural Analysis and Design Verification of Variable Swash Plate Piston Pump Case for Wheeled Armored Vehicle (차륜형 장갑차용 가변형 사판식 피스톤 펌프 케이스의 구조해석 및 설계검증에 관한 연구)

  • Choi, Seong Woong;Kim, Yong Seok;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.43-50
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    • 2019
  • The objective of this study was to reverse engineer a swash plate type piston pump mounted on a wheeled armored vehicle and to analyze the structure of the pump case. From the analysis, the weak parts were identified and corrected in the final design. Each element corresponding to the piston pump case was analyzed. The analytical method was given static boundary conditions, load conditions and confirmed displacement, strain, stress, and safety factor. Plastic deformation and damage were also confirmed and the component elements redesigned through structural analysis Structural analysis and vibration analysis were carried out for the components of the piston pump case. The piston pump model was finally modified by structural analysis and vibration analysis results for each component assembly, and a prototype was designed. Durability test and environmental test were carried out and the test results satisfied all of the requirements. Therefore, the analytical method presented in this study can be utilized as a methodology for element component design in the development of various piston pumps.

Strength analysis of mechanical transmission using equivalent torque of plow tillage of an 82 kW-class tractor

  • Kim, Taek-Jin;Kim, Wan-Soo;Kim, Yeon-Soo;Chung, Sun-Ok;Park, Seong-Un;Hong, Soon-Jung;Choi, Chang-Hyun;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.46 no.4
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    • pp.723-735
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    • 2019
  • The power-train is the most important component of an agricultural tractor. In this study, the strength of the driving gear transmission of an 82 kW-class tractor was analyzed using equivalent torque during plow tillage. The load measurement system consisted of an engine revolution speed sensor, torque-meters, revolution speed sensors for four axles, and pressure sensors for two hydraulic pumps. The load data were measured during plow tillage for four speed stages: F2 (2.78 km/h), F5 (5.35 km/h), F7 (7.98 km/h), and F8 (9.75 km/h). Aspects of the gear-strength such as bending stress, contact stress, and safety factors were analyzed under two torque conditions: the equivalent torque at the highest plow load for the F8 speed stage and the maximum engine torque. The simulation results using KISSsoft showed that the maximum engine torque conditions had a lower safety factor than did the highest equivalent torque condition. The bending safety factors were > 1 at all gear stages, indicating that gear breakage did not occur under actual measured operating conditions, nor under the maximum torque conditions. However, the equivalent torque condition in the contact stress safety factor was > 1, and the maximum torque condition was < 1 at the first gear pair. The method of analysis using the equivalent torque showed lower stress and higher safety factor than did the method using maximum torque. Therefore, when designing a tractor by applying actual working torque, equivalent torque method would support more reliable product development.

Design Optimization on End Coupling as a Power Transmission Component for Aluminum Hot Rolling Process (알루미늄 열간 압연공정의 동력 전달용 커플링에 대한 최적화 설계)

  • Lee, Hyun-Seung;Lee, Young-Shin
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.1
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    • pp.1-6
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    • 2012
  • The End Coupling is main component of the aluminum hot roll process. The End Coupling is used for transmission of rotational power with heavy-duty load. Fracture of the End Coupling cause serious economic losses because an End Coupling is a very expensive component and it takes a long time to repair it. Therefore, preventing the destruction of the End Coupling is essential for ensuring a long mechanical life cycle. In this paper, the parametric study on the End Coupling was performed in order to minimize maximum stress under operation loads. To verify the interference of spindle assembly with modified End Coupling, kinematics simulation was performed by applying the various combination type and dynamic boundary condition of the spindle assembly. The interference of optimized model was not occurred during combination process and driving process. As a result of an optimum design for life extension on End Coupling, the maximum stress of modified End Coupling was lower than that of the initial model by 26%.

Sealing Performance Prediction of Thermoplastic Rubber Component using Non-linear Large Deformation F.E.M. (비선형 대변형 유한요소법을 이용한 열가소성 고무부품의 밀봉성능 예측)

  • Park, Sun;Lee, Shin-Young;Kang, Eun
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.669-673
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    • 2001
  • The objective of this paper is to predict and evaluate the sealing performance of the thermoplastic rubber component in the proto-design stage. The large strain and large deformation properties of rubber are modeled by strain energy function and the related material constants are calculated from the test data. The viscoelastic property of the rubber is also considered using the coefficients in a Prony series representation of a viscoelastic modulus ken the compression stress relaxation test. The results show that the current design of cap mount system has 2-different stiffness caused by the cap-mount contact and the viscoelastic property of rubber plays an important role in time dependent deformation.

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Analysis of Size and Economic Sensitivities according to Changes in Component Replacing Costs of Renewable Hybrid Generation System (신재생복합발전시스템의 각 구성품 교체비용변화에 따른 용량 및 경제성 민감도 분석)

  • Lim, Jong Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.1
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    • pp.71-78
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    • 2015
  • This paper presents a method for analyzing the size and economic sensitivity of a new renewable hybrid generation system according to changes in the component replacement costs based on HOMER (Hybrid Optimization Model for Electric Renewables). The design of a hybrid system can be optimized by reducing the size of a sensitive component based on sensitivity analysis using the change in cost of a component. Sensitivity analysis can also provide information on what combinations are necessary for the optimal hybrid system. As an example, sensitivity analysis was performed on the residential load provided by HOMER, and the effects of component replacement costs on the system size and cost were quantitatively analyzed.

Stress Intensity Factors and Possible Crack Propagation Mechanisms for a Crack Surface in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact (구름마찰 접촉하중시 Polyethylene Tibia 표면균열의 응력확대계 수와 복합전파거동에 관한 연구)

  • Kim, Byung-Soo;Moon, Byung-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2019-2027
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    • 2003
  • Pitting wear is a dominant from of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, K$\_$I/and $_{4}$, were calculated for a surface crack in a polyethylene-CoCr-bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive K$\_$I/ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $_{4}$ was the greatest when the load was directly adjacent to the crack (g/a=${\pm}$1). Sliding friction caused a substantial increase of both K$\_$I/$\^$max/ and $_{4}$$\^$max/. The effective Mode I stress intensity factors, K$\_$eff/, were the greatest at g/a=${\pm}$1, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of K$\_$eff/ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

Study for Possible Crack Propagation Mechanisms for a Surface Cracked in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact (구름마찰접촉하중 시 Polyethylene tibia 요소의 표면균열 복합전파 거동에 관한 연구)

  • Kim, B.S.;Moon, B.Y.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1222-1227
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    • 2003
  • Pitting wear is a dominant form of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, $K_{I}$ and $K_{II}$, were calculated for a surface crack in a polyethylene - CoCr - bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive $K_{I}$ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $K_{II}$, was the greatest when the load was directly adjacent to the crack $(g/a={\pm}1)$. Sliding friction caused a substantial increase of both $K_{I}^{max}$ and $K_{II}^{max}$. The effective Mode I stress intensity factors, $K_{eff}$, were the greatest at $g/a={\pm}1$, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of $K_{eff}$ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

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Component structural analysis on 15kW class wave energy converter

  • Singh, Patrick Mark;Chen, Zhenmu;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.8
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    • pp.821-827
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    • 2015
  • This study concentrates on a wave energy converter with floaters that extracts the ocean's energy by moving up and down with the wave motion. The floater is connected to an arm structure, including a hydraulic cylinder that drives a hydraulic generator. This study focuses on a structural analysis of the floater unit, including arm and cylinder components, platform and jack-up system, along with spud columns. Previous studies have been conducted for miniature models for experimentation, but this study focuses on the full-scale model structural analysis. Static structural analysis is conducted using fine numerical grids. Due to the complexity of the whole model, it is analyzed in separate pieces. The floater unit, with arm and cylinder, are combined into one system. The platform is analyzed separately as a single system. There are four jack-up systems for each spud column; only one jack-up system is analyzed, as uniform loads are assumed on each system. There are several load cases for each system, all of which are analyzed thoroughly for stress (von Mises, shear, and normal) and deformation. Acceptable results were obtained for most of the components; unsafe components were redesigned.

S-N Curve Estimation of a KTX Structure for an Accelerated Life Testing (가속수명시험을 위한 KTX 구조물의 S-N 선도 추정)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Su-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.384-389
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    • 2008
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structure of KTX under operation conditions. However, actual fatigue life cannot be obtained if specimens are not adequate to the conventional fatigue test. Moreover component maker did not provide data of loading stress (S) - cycles at the failure (N). In this study, we suggest a prediction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data, and then, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule.

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