• Title/Summary/Keyword: Mechanical Joints

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Characteristics of Friction Stir Lap Weldment according to Joining Parameter in 5052 Aluminium Alloy (5052 알루미늄 합금에서 접합변수에 따른 겹치기 마찰교반접합부의 특성)

  • Ko, Young-Bong;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.45 no.5
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    • pp.181-187
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    • 2012
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, microstructures and mechanical properties of FSLW in A5052 alloy were investigated under varying rotating speed and probe length. Investigating the characteristics as FSLWed conditions were as below ; Failure Maximum load by shear fracture was increased proportional to the width of joint area, which was increased by input heat, stirring intensity in the case of 2.3 mm probe length. Tensile fracture occurred, and maximum load was determined due to side worm hole of joint area and softening of microstructure in the case of 3.0 mm probe length. In the case of 3.7 mm probe length, material hook and bottom worm hole were appeared at the end interface of joint area. The most sound FSLW condition with no defects was 3.0 mm probe length and 1500 rpm-100 mm/min. No defects were showed in 1500 rpm-100 mm/min and 1800 rpm-100 mm/min, but Vickers microhardness distribution in TMAZ/HAZ which was fracture zone was lower in 1800 rpm-100 mm/min than in 1500 rpm-100 mm/min. In this condition highest tensile strength, 215 MPa (allowable rate 78% of joint efficient) was obtained.

Lateral Resistance of CLT Wall Panels Composed of Square Timber Larch Core and Plywood Cross Bands

  • JANG, Sang Sik;LEE, Hyoung Woo
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.5
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    • pp.547-556
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    • 2019
  • Thinned, small larch logs have small diameters and no value-added final use, except as wood chips, pallets, or fuel wood, which are products with very low economic value; however, their mechanical strength is suitable for structural applications. In this study, small larch logs were sawed, dried, and cut into square timbers (with a $90mm{\times}90mm$ cross section) that were laterally glued to form core panels used to manufacture cross-laminated timber (CLT) wall panels. The surface and back of these core panels were covered with 12-mm-thick structural plywood panels, used as cross bands to obtain three-ply CLT wall panels. This attachment procedure was conducted in two different ways: gluing and pressing (CGCLT) or gluing and nailing (NGCLT). The size of the as-manufactured CLT panels was $1,220mm{\times}2,440mm$, the same as that of the plywood panels. The final wall panels were tested under lateral shear force in accordance with KS F 2154. As the lateral load resistance test required $2,440mm{\times}2,440mm$ specimens, two CLT wall panels had to be attached in parallel. In addition, the final CLT panels had tongued and grooved edges to allow parallel joints between adjacent pieces. For comparison, conventional light-frame timber shear walls and midply wall systems were also tested under the same conditions. Shear walls with edge nail spacing of 150 mm and 100 mm, the midply wall system, and the fabricated CGCLT and NGCLT wall panels exhibited maximum lateral resistances of 6.1 kN/m (100%), 9.7 kN/m (158%), 16.9 kN/m (274%), 29.6 kN/m (482%), and 35.8 kN/m (582%), respectively.

Fast Analysis of Rock Block Behavior on Underground Opening considering Geostatic Stress Conditions (지체응력조건을 고려한 지하공동 주변부 암석블록의 신속한 거동 안정성 분석)

  • Kang, Il-Seok;Song, Jae-Joon
    • Tunnel and Underground Space
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    • v.29 no.1
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    • pp.64-74
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    • 2019
  • Behavior of a rock block consisting of rock joints during excavation of an underground opening is an important factor for the mechanical stability of the opening. In this study, the behavior of a rock block under different geostatic stress and joint property conditions was analyzed quantitatively. The behavior of the rock block analyzed by 3DEC numerical analysis was compared with that of the theoretical calculation, and the error between the theoretical value and the numerical analysis result was analyzed under various geostatic stress and joint property conditions. The result of the stability analysis of a rock block showed less than 5% of error with numerical simulation result, which verified the applicability of the purposed analytic solution.

Carbonation Reaction and Strength Development of Air Lime Mortar with Superplasticizer (고성능 감수제가 혼입된 기경성 석회 모르타르의 탄산화 반응 및 강도발현 특성)

  • Kang, Sung-Hoon;Hwang, Jong-Kook;Kwon, Yang-Hee
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.7
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    • pp.179-186
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    • 2019
  • Air lime is a traditional building material of Korea. It had been used in roofs, walls, floors and masonry joints of traditional buildings until the advent of Portland cement. However, due to its low strength and durability, the lime is currently avoided as a repair or restoration material for the preservation of architectural heritage. Furthermore, due to the current practice of using hydraulic materials such as Portland cement, understanding of the material characteristics of air lime is very poor in practice. In this context, this study intended to improve the mechanical properties of the air lime mortar by reducing water contents, and also the carbonation reaction of the mortar was quantitatively evaluated to clearly understand the characteristics of this material. Accordingly, air lime mortar with a water-to-binder ratio of 0.4 was manufactured using polycarboxylate-type superplasticizer. During the 7 days of sealed curing period, the mortar did not harden at all. In other words, there was no reaction required for hardening since it could not absorb carbon dioxide from the atmosphere. However, once exposed to the air, the compressive strength of the mortar began to rapidly increase due to the carbonation reaction, and the strength increased steadily until the 28th day; after then, the strength development was significantly slowed down. On the 28th day, the mortar exhibit a compressive strength of about 5 MPa, which is equivalent to the European standard regarding strength of hydraulic lime used for preservation of architectural heritage.

Mechanical Properties and Interfacial Reactions of Ru Nanoparticles Added Sn-58Bi Solder Joints (Ru Nanoparticle이 첨가된 Sn-58Bi 솔더의 기계적 신뢰성 및 계면반응에 관한 연구)

  • Kim, Byungwoo;Choi, Hyeokgi;Jeon, Hyewon;Lee, Doyeong;Sohn, Yoonchul
    • Journal of the Microelectronics and Packaging Society
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    • v.28 no.2
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    • pp.95-103
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    • 2021
  • Sn-58Bi-xRu composite solders were prepared by adding Ru nanoparticles to Sn-58Bi, a typical low-temperature solder, and the interfacial reaction and solder joint reliability were analyzed by reacting with Cu/OSP and ENIG surface treated PCB boards. The Cu6Sn5 IMC formed by the reaction with Cu/OSP had little change in thickness depending on the Ru content, and ductile fracture occurred inside the solder during the high-speed shear test without any significant change even after 100 hr aging. In reaction with ENIG, the Ni3Sn4 IMC thickness tended to decrease as the Ru content increased, and ENIG-specific brittle fracture was found in some specimens. Since Ru element is not found near the interface, it is judged not to be significantly involved in the interfacial reaction, and it is analyzed that it mainly exists together with the Bi phase.

Leg Structure based on Counterbalance Mechanism for Environmental Adaptive Robot (환경 적응형 로봇의 기계식 중력보상 기반 다리 구조)

  • Park, Hui-Chang;Oh, Jang-Seok;Cho, Yong-Jun;Yun, Hae-Yong;Hong, Hyung-Gil;Kang, Min-Su;Park, Kwan-Hyung;Song, Jae-Bok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.9-18
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    • 2022
  • As the COVID-19 continues, the demand for robotic technology that can be applied in face-to-face tasks such as delivery and transportation, is increasing. Although these technologies have been developed and applied in various industries, the robots can only be operated in a tidy indoor environment and have limitations in terms of payload. To overcome these problems, we developed a 2 degree of freedom(DOF) environmental adaptive robot leg with a double 1-DOF counterbalance mechanism (CBM) based on wire roller. The double 1-DOF CBM is applied to the two revolute joints of the proposed robot leg to compensate for the weight of the mobile robot platform and part of the payload. In addition, the link of the robot leg is designed in a parallelogram structure based on a belt pulley to enable efficient control of the mobile platform. In this study, we propose the principle and structure of the CBM that is suitable for the robot leg, and design of the counterbalance robot leg module for the environment-adaptive control. Further, we verify the performance of the proposed counterbalance robot leg by using dynamic simulations and experiments.

Stress and fatigue analysis of major components under dynamic loads for a four-row tractor-mounted radish collector

  • Khine Myat Swe;Md Nasim Reza;Milon Chowdhury;Mohammod Ali;Sumaiya Islam;Sang-Hee Lee;Sun-Ok Chung;Soon Jung Hong
    • Korean Journal of Agricultural Science
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    • v.49 no.2
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    • pp.269-284
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    • 2022
  • The development of radish collectors has the potential to increase radish yields while decreasing the time and dependence on human labor in a variety of field activities. Stress and fatigue analyses are essential to ensure the optimal design and machine life of any agricultural machinery. The objectives of this research were to analyze the stress and fatigue of major components of a tractor-mounted radish collector under dynamic load conditions in an effort to increase the design dependability and dimensions of the materials. An experiment was conducted to measure the shaft torque of stem-cutting and transferring conveyor motors using rotary torque sensors at different tractor ground speeds with and without a load. The Smith-Watson-Topper mean stress equation and the rain-flow counting technique were utilized to determine the required shear stress with the distribution of the fatigue life cycle. The severity of the operation was assessed using Miner's theory. All running conditions produced more than 107 of high cycle fatigue strength. Furthermore, the highest severity levels for motor shafts used for stem cutting and transferring and for transportation joints and cutting blades were 2.20, 4.24, 2.07, and 1.07, and 1.97, 3.81, 1.73, and 1.07, respectively, with and without a load condition, except for 5.24 for a winch motor shaft under a load. The stress and fatigue analysis presented in this study can aid in the selection of the most appropriate design parameters and material sizes for the successful construction of a tractor-mounted radish collector, which is currently under development.

Damage and deformation of new precast concrete shear wall with plastic damage relocation

  • Dayang Wang;Qihao Han;Shenchun Xu;Zhigang Zheng;Quantian Luo;Jihua Mao
    • Steel and Composite Structures
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    • v.48 no.4
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    • pp.385-403
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    • 2023
  • To avoid premature damage to the connection joints of a conventional precast concrete shear wall, a new precast concrete shear wall system (NPSW) based on a plastic damage relocation design concept was proposed. Five specimens, including one monolithic cast-in-place concrete shear wall (MSW) as a reference and four NPSWs with different connection details (TNPSW, INPSW, HNPSW, and TNPSW-N), were designed and tested by lateral low-cyclic loading. To accurately assess the damage relocation effect and quantify the damage and deformation, digital image correlation (DIC) and conventional data acquisition methods were used in the experimental program. The concrete cracking development, crack area ratio, maximum residual crack width, curvature of the wall panel, lateral displacement, and deformed shapes of the specimens were investigated. The results showed that the plastic damage relocation design concept was effective; the initial cracking occurred at the bottom of the precast shear wall panel (middle section) of the proposed NPSWs. The test results indicated that the crack area ratio and the maximum residual crack width of the NPSWs were less than those of the MSW. The NPSWs were deformed continuously; significant distortions did not occur in their connection regions, demonstrating the merits of the proposed NPSWs. The curvatures of the middle sections of the NPSWs were lower than that of the MSW after a drift ratio of 0.5%. Among the NPSWs, HNPSW demonstrated the best performance, as its crack area ratio, concrete damage, and maximum residual crack width were the lowest.

Multi-camera-based 3D Human Pose Estimation for Close-Proximity Human-robot Collaboration in Construction

  • Sarkar, Sajib;Jang, Youjin;Jeong, Inbae
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.328-335
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    • 2022
  • With the advance of robot capabilities and functionalities, construction robots assisting construction workers have been increasingly deployed on construction sites to improve safety, efficiency and productivity. For close-proximity human-robot collaboration in construction sites, robots need to be aware of the context, especially construction worker's behavior, in real-time to avoid collision with workers. To recognize human behavior, most previous studies obtained 3D human poses using a single camera or an RGB-depth (RGB-D) camera. However, single-camera detection has limitations such as occlusions, detection failure, and sensor malfunction, and an RGB-D camera may suffer from interference from lighting conditions and surface material. To address these issues, this study proposes a novel method of 3D human pose estimation by extracting 2D location of each joint from multiple images captured at the same time from different viewpoints, fusing each joint's 2D locations, and estimating the 3D joint location. For higher accuracy, the probabilistic representation is used to extract the 2D location of the joints, considering each joint location extracted from images as a noisy partial observation. Then, this study estimates the 3D human pose by fusing the probabilistic 2D joint locations to maximize the likelihood. The proposed method was evaluated in both simulation and laboratory settings, and the results demonstrated the accuracy of estimation and the feasibility in practice. This study contributes to ensuring human safety in close-proximity human-robot collaboration by providing a novel method of 3D human pose estimation.

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Mechanical Behavior of High-tension Bolted Joints with Varying Bolt Size and Plate Thickness (볼트의 크기 및 판두께의 차이에 따른 고장력볼트 이음부의 역학적 거동에 관한 연구)

  • Lee, Seung Yong;Choi, Jun Hyeok;Kim, Sung Hoon;Park, Cheol Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.67-74
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    • 2006
  • The use of steel plates has been greatly increased in bridge construction, particularly for long-span bridges. For connections of those steel plates in the field, application of high-tension bold, such as M30, is highly demanded. However, the current steel construction specifications in Korea do not provide information for large-sized bolt connections. In order to evaluate the applicability of the large-sized high-tension bolt, this study experimentally investigates relaxation and slip behavior of M30 bolts with varying bolt size and plate thickness. In addition, internal compressive stress was computed using FEM analysis. The analyzed results were compared with the stress distribution measured from strain gages attached on bolts and bolt holes. From the study presented herein, the M30 high-tension bolts are anticipated to be successfully used with the relaxation less than 10% and the slip coefficient satisfying the specified limit.