• Title/Summary/Keyword: Mechanical Integrity

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Assessment of Creep-Fatigue Crack Growth for a High Temperature Component (고온 기기의 크리프-피로 균열성장 평가)

  • Lee, Hyeong-Yeon;Kim, Jong-Bum;Lee, Jae-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.264-268
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    • 2008
  • An assessment of creep-fatigue crack behavior is required to ensure the structural integrity for high temperature components such as fast breeder reactor structures or thermal power plant components operating at an elevated temperature. In this study, an evaluation of creep-fatigue crack growth has been carried out according to the French assessment guide of the RCC-MR A16 for austenitic stainless steel structures. The assessment procedures for creep-fatigue crack growth in the recent version of the A16 (2007 edition) have been changed considerably from the previous version (2002 edition) and the material properties (RCC-MR Appendix A3) have been changed as well. The impacts of those changes on creep-fatigue crack growth behavior are quantified from the assessments with a structural model. Finally the assessment results were compared with the observed images obtained from the structural tests of the same structural specimen.

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Analysis of Residual Stress on Circumferential Weldment of Reactor Pressure Vessel (원자로 압력용기 원주방향 용접부의 잔류응력 해석)

  • Kim, Jong-Sung;Jin, Tae-En
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.430-434
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    • 2001
  • To perform the integrity evaluation of RPV more realistically, it is necessary to evaluate the metallurgical microstructure and residual stress considering more real phenomena such as multi-pass welding process and PWHT. Accordingly, firstly, this paper proposes the integrated assessment methodology systematically developed for residual stress on weldment of RPV by using thermodynamics, diffusion theory, finite element method and validation experiment. Also, the residual stress on circumferential weldment of reactor pressure vessel is calculated considering multi-pass welding process by the commercial finite element package, ABAQUS.

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A Study for the Improvement Method of Flexible Wedge Gate Valve Operation Capability (Flexible Wedge Gate 밸브의 운전 성능향상 방안에 관한 연구)

  • Kim, Dae-Woong;Lee, Do-Hwan;Kang, Sin-Chul;Kim, In-Whan;Park, Sung-Keun
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.644-651
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    • 2001
  • The purpose of this study is to develop the improvement method of MOV(Motor Operated Valve) operability without major modification or change of MOV which needs a great expense and manpower. We studied valve stem lubrication, stem packing thrust and actuator control switch which could give an major effect to MOV operability, and found the some consequences. First, the stem/stem-nut friction coefficient and stem factor is significantly effected by stem lubrication state. Second, the measured packing thrust value is appeared higer than the design value for tested valves and the preparation of optimal value selection criteria is needed. Finally, optimization of MOV control switch is another major factor for MOV operability and structual integrity.

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Buckling Behavior of a Square Tube Structure by Lateral Impact Load (사각 관 구조물의 충격에 의한 좌굴특성)

  • Yoon, K.H.;Song, K.N.;Kang, H.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.812-818
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    • 2001
  • The drop type impact test and finite element analysis are established for examining the buckling behavior of a square tube under the lateral impact load. Based on these results, the effects by the boundary conditions for supporting the structure are reviewed, which are as follows. One is pinned condition by screw; the other is fixed by welding. The critical impact force and acceleration by test are nearly same between two cases. However, the critical impact velocity of the pinned condition is higher than that of the fixed case. Therefore, the dynamic buckling behavior of a pinned structure is better than the fixed condition in view of critical impact velocity. These test and analysis results will be adaptable for predicting the dynamic structural integrity of a tube structure not only the axial impact event but the lateral impact event.

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Structural Analysis of Boiler Module for Sea-Transportation (해상 운송을 위한 보일러 모듈의 구조 해석)

  • Jeon, Y.C.;Kim, T.W.;Jeong, D.G.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.788-793
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    • 2001
  • Finite element analysis was carried out to investigate the integrity and reliability of boiler module during sea transportation. The boiler module was supported by steel structure to relieve the instantaneous shock from oceanic wave and its primary parts were strengthened with several reinforcements. Finned tube walls which were used in the furnace wall were assumed as orthotropic plates having equivalent material properties. The bank tubes were also equivalently modeled in accordance with ASME B31.1 for the convenience of finite element modeling. The calculation results were compared with the yield stress of the material. In particular, the bank tube stress, which was evaluated by converting the calculated stresses in equivalent tubes into those in original tubes by using the ratio of diameter, was also examined with yield stress.

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Engineering Estimation of Limit Load Solution for Wall-Thinned Pipes Considering Material Properties (재료물성을 고려한 감육배관의 공학적 한계하중해 제시)

  • Choi, Jae-Boong;Kim, Jin-Su;Goo, Bon-Geol;Kim, Young-Jin;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.351-356
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    • 2001
  • A potential loss of structural integrity due to aging of nuclear piping may have a significant effect on the safety of nuclear power plants. In particular, failures due to the erosion and corrosion defects are a major concern. As a result, there is a need to assess the remaining strength of pipe with erosion/corrosion defects. In this paper, a limit load solution for the eroded and corroded SA106 Grade B pipes subjected by internal pressure is developed. based in 3-D finite element analyses, considering a wide range of the shape of pipeline, flaw depth and axial flaw length parametrically.

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Weak Link Analysis of Motor Operated Gate Valves (모터 구동 게이트 밸브의 취약부 분석)

  • Bae, Yoon-Ho;Hong, Min-Ki;Lee, Kwang-Nam
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.328-332
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    • 2001
  • The purpose of this paper is to address the structural integrity of the stem disc T-head connection of the motor operated valve assembly by comparing the previously developed methodology with the finite element analysis(FEA). From the experiences of the previously performed weak link analysis, the most of "weak links" when valve is opened are stem-disc T-head connections, and the bearing stress on the disc is the dominant stress. The results of FEA are compared with that of the classical approaches of the weak link analysis. The higher allowable thrust be represented by performing the elastic-plastic FEA.

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The intergrity assessment of buried pipeline (매설배관의 건전성 평가)

  • Lee, Ouk-Sub;Yin, Hai-Long
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.333-338
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    • 2001
  • The object of this work is to develop an assessment system for pipeline integrity. The system consists of four module applications for internal algorithm; the effect of corrosion in pipeline, crack, stress corrosion crack (SCC) and fatigue modules and the effect of cavity. Presently, the module of the external corrosion has been developed and the internal algorithm for the effect of corrosion in pipeline and the database of the system are described in this paper. The database of the system is separated to mainly four parts; geometry of pipeline, material properties, boundary conditions and general properties. Each components of the system are designed by user-friendly concept. This system may give a guideline for maintenance and modifications for the pipeline at the industrial sight. Furthermore, a procedure to evaluate an inspection interval is also provided.

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Estimation of Microstructures and Material Properties of HAZ in SA508 Reactor Pressure Vessel (원자로 압력용기 용접열영향부의 미세조직 및 재료물성 예측)

  • Lee, S.G.;Kim, J.S.;Jin, T.E.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.138-143
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    • 2001
  • To perform the rigorous integrity evaluation of RPV, it is necessary to consider metallurgical factors such as microstructure evolution during multi-pass welding process and PWHT. The microstructures of the heat affected zone(HAZ) of SA508 steel were predicted by a combination of simulated thermal analysis and a simple kinetic models for austenite grain growth and austenite-ferrite transformation. Phase equilibrium of SA508 steel were calculated using a Thermo-Calc package. Carbide growth in th HAZ were predicted by a empirical model, taking into account the predicted microstructure evolution.

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Hydride Embrittlement Behavior at the LBB Evaluation of PHWR Pressure Tube (중수로 압력관 LBB 평가에서의 수소화물에 의한 취화거동)

  • Oh, Dong-Joon;Kim, Young-Suk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1192-1197
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    • 2003
  • The aim of this study is to investigate the hydride embrittlement when the LBB evaluation is carried out for the integrity of PHWR Pressure Tubes. The transverse tensile and CCT tests were performed at three hydrogen concentrations while the test temperatures were changed (RT to $300^{\circ}C$). The specimens were directly machined from the pressure tube retaining original curvature. Both the transverse tensile and the fracture toughness tests showed the hydrogen embrittlement clearly at RT but this phenomenon was disappeared while the test temperature arrived over $250^{\circ}C$. Using the DHC test results, the CCL and LBB time were calculated and compared. The hydride embrittlement behavior at the LBB evaluation was definitely showed.

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