• Title/Summary/Keyword: Mechanical Integrity

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A Study of Analytical Integrity Estimations for the Structure and Rotor System of an Emergency Diesel Generator (비상디젤발전기의 회전체 및 구조물 해석적 건전성 평가에 관한 연구)

  • Kim, Chae-Sil;Choi, Heon-Oh;Jung, Hoon-Hyung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.2
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    • pp.79-86
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    • 2014
  • This paper describes an integrity evaluation method for emergency diesel generator(EDG) and rotor part of EDG. EDG is a very important equipment in the nuclear power plant(NPP). EDG supplies electricity to the safety-related equipments for the safety shut down of NPP in an emergency situation of earthquake. The safety of the rotor part of EDG is also important during seismic impact from earthquake. The finite element modelling of the EDG including rotor part was constructed. The modal analysis of EDG was firstly performed. The first natural frequency was calculated and revealed higher than the cutoff frequency of seismic spectrum. Then the stress analysis was done to compare with the allowable stress. The safety of the rotor part was investigated by the finite element analysis of the rotor and journal bearing interaction to find film thickness and critical speed. The seismic load was applied to rotor part in a manner that the load was a weighted static load. Analysis results showed that the maximum stress was within the range of allowable stress and the film thickness is larger than the permissible minimum thickness, and the critical speed was out of the operating speed. Hence, the structural and dynamic integrity of EDG could be confirmed by the numerical analysis method used in this paper. However, dynamic analysis of a rotating rotor and supporting bearing with the seismic impact needs to be investigated in a more rigorous method since the seismic load to the rotating part complicates the behavior of rotating system.

Limit Loads for Circular Wall-Thinned Feeder Pipes Considering Bend Angle (굽힘각도를 고려한 원형 감육이 발생한 중수로 피더관의 한계하중)

  • Bae, Kyung-Dong;Je, Jin-Ho;Kim, Jong-Sung;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.313-318
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    • 2012
  • In CANDU, feeder pipes supply heavy water to pressure tube and steam generator. Under service conditions, Flow-Accelerated Corrosion (FAC) produces local wall-thinning in the feeder pipes. The wall-thinning in these pipes affects the integrity of the piping system, as verified in previous research. This paper provides limit loads for wallthinned feeder pipes with $45^{\circ}$ and $60^{\circ}$ bend angles, and proposes an equation that predicts the limit loads for wallthinned feeder pipes with arbitrary bend angles. On the basis of finite element limit analyses, limit loads are obtained for wall-thinned feeder pipes under in-plane bending and internal pressure. There are two cases of in-plane bending: the in-plane closing direction and the in-plane opening direction. The material is considered the effect of the large deformation, so an elastic-perfectly-plastic material is assumed in the calculations.

A Study on the Fracture Behavior of a Two Dimensional Crack in Gas Pipelines Considering Constraint Effects (구속효과를 구려한 가스배관 결함의 2차원적 파괴거동 해석에 관한 연구)

  • Sim, Do-Jun;Jang, Yeong-Gyun;Choe, Jae-Bung;Kim, Yeong-Jin;Kim, Cheol-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.61-69
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    • 2001
  • EFP(Fitness For Purpose) type defect assessment methodologies based on ECA(Engineering Critical Analysis) have been established and are in use for the structural integrity evaluation of gas pipelines. ECA usually includes the fracture mechanics analysis, and it is assumed that the J-integral uniquely characterizes the crack-tip stress-strain field. However, it has been proven that the J-integral alone can not be sufficient to characterize the crack-tip field under low levels of constraint with a single parameter. Since pipeline structures are made of ductile material, locally loaded in tension, cracks may experience low level of constraint, and therefore, J-dominance will be lost. For this reason, the level of constraint must be quantified to establish a precise assessment procedure for pipeline defects. The objective of this paper is to investigate the fracture behavior of a crack in gas pipeline(KS D 3507) by quantifying the level of constraint. For this purpose, tensile tests and CTOD tests were performed at room temperature(24$\^{C}$) and low temperature(-40$\^{C}$) to obtain the material properties. J-Q analyses were performed for SENB and SENT specimens based on 2-D finite element analyses, in order to investigate the in-plane constraint effects on pipeline defects. For precise assessment of cracks, especially shallow cracks, in KS D 3507 pipeline, constraint effect must be considered.

Active monitoring of pipeline tapered thread connection based on time reversal using piezoceramic transducers

  • Hong, Xiaobin;Song, Gangbing;Ruan, Jiaobiao;Zhang, Zhimin;Wu, Sidong;Liu, Guixiong
    • Smart Structures and Systems
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    • v.18 no.4
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    • pp.643-662
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    • 2016
  • The monitoring of structural integrity of pipeline tapered thread connections is of great significance in terms of safe operation in the industry. In order to detect effectively the loosening degree of tapered thread connection, an active sensing method using piezoceramic transducers was developed based on time reversal technique in this paper. As the piezoeramic transducers can be either as actuators or sensors to generate or detect stress waves, the energy transmission for tapered thread connection was analyzed. Subsequently, the detection principle for tapered thread connection based on time reversal was introduced. Finally, the inherent relationship between the contact area and tightness degree of tapered thread connection for the pipe structural model was investigated. Seven different contact area scenarios were tested. Each scenario was created by loosening connectors ranging from 3 turns to 4.5 turns in the right tapered threads when the contact area in the left tapered threads were 4.5 turns. The experiments were separately conducted with a highly noisy environment and various excitation signal amplitudes. The results show the focused peaks based on time reversal have the monotonously rising trend with the increase of the contact areas of tapered threads within an acceptable monitoring resolution for metal pipes. Compared with the energy method, the proposed time reversal based method to monitor tapered threads loosening demonstrates to be more robust in rejecting noise in Structural Health Monitoring (SHM) applications.

Development of User Subroutine Program Considering Effect of Neutron Irradiation on Mechanical Material Behavior of Austenitic Stainless Steels (중성자 조사에 따른 오스테나이트 스테인리스 강의 기계적 재료거동 변화를 고려한 사용자 정의 보조 프로그램 개발)

  • Kim, Jong Sung;Jhung, Myung Jo;Park, Jeong Soon;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1127-1132
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    • 2013
  • The failure of reactor internals may have a significant effect on the safe operation and shutdown of a reactor. Various agings related to neutron irradiation occur or can potentially occur in the reactor internals owing to high neutron irradiation levels. Austenitic stainless steel, one of the principal materials constituting the reactor internals, shows different mechanical material behaviors such as tensile/creep properties and fracture toughness with neutron irradiation levels. This variation should be considered when the structural integrity of the reactor internals against agings during the design lifetime or continued operation period is evaluated. In this study, user subroutine programs considering the variation of mechanical material behaviors with neutron irradiation levels were developed. The programs were validated by testing them for various conditions.

Structural Analysis for Design of Anchor Straps for a Large-Scale LNG Storage Tank with Corner Protection and Inner Tank (코너프로텍션과 내조를 고려한 대용량 LNG 저장탱크 앵커스트랩의 구조설계를 위한 유한요소해석)

  • Jin, Chengzhu;Ha, Sung-Kyu;Kim, Seong-Jong;Lee, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1543-1548
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    • 2011
  • Structural analysis is performed to design anchor straps for a large-scale-liquefied-natural-gas (LNG) storage tank with corner protection and an inner tank by considering structural integrity. Anchor straps made of 9% nickel steel are attached to the inner tank, corner protection, and concrete raft to prevent the failure of the inner tank during both normal and emergency operating conditions. Two finite element (FE) models were analyzed in this study. One is a stand-alone model of the anchor strap, while the other is an extended model of the substructure of the anchor strap, inner tank, and corner protection. Three-dimensional shell elements are used to effectively assess the bending and axial behavior of structures. The Tresca stress values in each part of the two models are calculated for operation under five different load-condition cases: normal operation, leakage of the LNG, hydro test, and two earthquake conditions.

Acoustic Structure Interaction Analysis of the Core Support Barrel for Pump Pulsation Loads (펌프 맥동하중에 대한 노심지지배럴 집합체의 음향-구조 연성해석)

  • Lee, Jang Won;Moon, Jong Sung;Kim, Jung Gyu;Sung, Ki Kwang;Kim, Hyun Min
    • Transactions of the KSME C: Technology and Education
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    • v.5 no.2
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    • pp.127-134
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    • 2017
  • The reactor internals shall be secured in safety and structural integrity under various vibrational loading conditions. Thus, U.S. NRC, Regulatory Guide 1.20 requires the evaluation for the reactor internals due to acoustic induced vibration including the response to the reactor coolant pump pressure pulsation. This paper suggests a methodology to develop an analytical model of the core support barrel accounting for the fluid around the structure and to analyze the responses to the pump pulsation loads using acoustic structure interaction analysis. The analysis results were compared with those of US Palo Verde 1 CVAP and showed a good agreement. Thus, it is expected that the suggested methodology could be an efficient way to evaluate the response of the core support barrel to the pump pulsation loads.

Bird Strike Analysis of Radome Using Smoothed Particle Hydrodynamics Technique (입자완화 유체동역학 기법을 이용한 레이돔 조류충돌해석)

  • Yun, Gangsik;Kim, Youngjin;Kim, Moon-soo;Kim, Jihyeon;Kim, Taehyeong;Yoon, Siyoung;Park, Sungkyun;Seo, Won-gu;Oh, Dongho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.6
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    • pp.743-751
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    • 2017
  • To evaluate the structural integrity of the helicopter radome, we performed bird strike analysis using SPH (Smoothed Particle Hydrodynamics) technique. Since the SPH method is a meshfree method, there is no phenomenon such as mesh tangling and it is suitable to predict the dispersion behavior of debris and debris cloud generated by high-speed impact. In order to observe the scattering direction of fractured bolts, the analysis were performed under the condition that the fracture occurs at the proof load. As a result of bird strike analysis, there is no secondary damage as well as the damage due to, the dispersion behavior of the bird model, and the scattering of the fractured bolts and radome. From the additional analysis that were performed to determine the actual bolt fracture, only plastic deformation is predicted since the maximum stress of the bolt does not exceed the ultimate stress.

A Study of SBAS Position Domain Analysis Method: WAAS and EGNOS Performance Evaluation

  • Kim, Dong-Uk;Han, Deok-Hwa;Kim, Jung-Beom;Kim, Hwi-Gyeom;Kee, Chang-Don;Choi, Kwang-Sik;Choi, Heon-Ho;Lee, Eun-Sung
    • Journal of Positioning, Navigation, and Timing
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    • v.5 no.4
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    • pp.203-211
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    • 2016
  • A Satellite Based Augmentation System (SBAS) is a system that provides positioning information with high and accurate reliability to users who require ensuring high safety such as airplane taking off and landing. A continuous performance evaluation on navigation safety facilities shall be performed to determine whether developed systems meet the required performance before and after the operation. In this paper, SBAS position domain analysis is discussed in relation to analysis items for performance evaluation. The performance evaluation on the SBAS in the position domain shall conduct analysis on accuracy, integrity, continuity, and availability, which are items in the required navigation performance (RNP). In the paper, position domain analysis was conducted with regard to the Wide Area Augmentation System (WAAS) in the USA and the European Geostationary Navigation Overlay Service (EGNOS), which were developed already and now under operation. The analysis result showed that each of the systems satisfied the APV-I performance requirements recommended by the International Civil Aviation Organization (ICAO) with regard to daily data. It is necessary to verify using long-term data, whether the performance requirements in the RNP items are satisfied for system certification.

Application of Grid-based Approach for Auto Mesh Generation of Vacuum Chamber (자동 요소망 생성을 위한 격자구성기법 적용)

  • Lee J.S.;Park Y.J.;Chang Y.S.;Choi J.B.;Kim Y.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.844-847
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    • 2005
  • A seamless analysis of complex geometry is one of greatly interesting topic. However, there are still gaps between the industrial applications and fundamental academic studies owing to time consuming modeling process. To resolve this problem, an auto mesh generation program based on grid-based approach has been developed for IT-product in the present study. At first, base mesh and skin mesh are generated using the information of entities which extracted from IGES file. Secondly the provisional core mesh with rugged boundary geometry is constructed by superimposing the skin mesh as well as the base mesh generated from the CAD model. Finally, the positions of boundary nodes are adjusted to make a qualified mesh by adapting node modification and smoothing techniques. Also, for the sake of verification of mesh quality, the hexahedral auto mesh constructed by the program is compared with the corresponding tetrahedral free mesh and hexahedral mapped mesh through static finite element analyses. Thereby, it is anticipated that the grid-based approach can be used as a promising pre-processor for integrity evaluation of various IT-products.

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