• Title/Summary/Keyword: Mechanical Fatigue

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A Study on Elevated Temperature Fatigue Crack Growth Using Round Bar Specimen with a Surface Crack (표면균열을 갖는 원형봉재 시편을 이용한 고온 피로균열성장 연구)

  • So, Tae-Won;Yun, Gi-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3415-3423
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    • 1996
  • The compact tension specimen geometry has been widely used for measuring fatigue crack growth rates at elevated temperature when the fatigue load is under tension/tension condition. However, most of the elevated temperature components which have significant crack growth life experience fatigue load under tension/compression conditions. Thus test techniques are required since the compact tension specimen cannot be used for tension/compression loading. In this paper, a simplified test procedure for measureing fatigue crack growth rates is proposed, which employs a round bar specimen with a small surface crack. Fatigue crack growth rates under tension/ tension loading conditions at elevated temperature were measured according to the proposed procedure and compared with those previously measured by C/(T) specimens. Since both the measured crack growth rates were comparable, the fatigue crack growth rates under tension/ compression load can be reliably measured by the proposed procedure. For monitoring crack depth. DC electric potential method is employed and an optimal probe location and current input conditions were proposed.

The prediction of fatigue life of muffler by artificial neural network (인공신경망을 이용한 머플러의 피로 수명 예측)

  • Park, Soon-Cheol;Kang, Sung-Su;Yoon, Jin-Ho;Kim, Gug-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.869-876
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    • 2013
  • In order to estimate the fatigue life of mufflers at the early stage of researches and designs, the new prediction process was developed by the artificial neural network, which has the algorism of weldment properties. Bending fatigue test was carried out for defining the characteristics of muffler weldment fatigue life and damage. For considering and predicting mechanical and fatigue properties of the muffler, the maximum stress of weldment was adapted as the variable of artificial neural network training. Also, it was compared with the fatigue life predicting results using fatigue notch factors, for proving the newly developed process of the artificial neural network.

Fatigue Strength Assessment of Spot-Welded Lap Joint Using Strain Energy Density Factor

  • Sohn, Ilseon;Bae, Dongho
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.44-51
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    • 2001
  • One of the recent issues in design of the spot-welded structure such as the automobile body is to develop an economical prediction method of the fatigue design criterion without additional fatigue test. In this paper, as one of basic investigation for developing such methods, fracture mechanical approach was investigated. First, the Model I, Mode II and Mode III, stress intensity factors were analyzed. Second, strain energy density factor (S) synthetically including them was calculated. And finally, in order to decide the systematic fatigue design criterion by using this strain energy density factor, fatigue data of the ΔP-N(sub)f obtained on the various in-plane bending type spot-welded lap joints were systematically re-arranged in the ΔS-N(sub)f relation. And its utility and reliability were verified by the theory of Weibull probability distribution function. The reliability of the proposed fatigue life prediction value at 10(sup)7 cycles by the strain energy density factor was estimated by 85%. Therefore, it is possible to decide the fatigue design criterion of spot-welded lap joint instead of the ΔP-N(sub)f relation.

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The Effects of Heat Treatment on the Fatigue Life and Welding Residual Stress of Welded Carbon Steel Plates (탄소강 후판용접부의 피로수명 및 잔류응력에 미치는 열처리 영향)

  • An, I.T.;Kim, W.T.;Jo, J.R.;Moon, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.3
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    • pp.141-147
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    • 2003
  • The effects of heat treatment on the fatigue life and welding residual stress of welded plates were investigated in this study. The plates were welded by flux cored arc welding process, and post weld heat treated at $600^{\circ}C$ for 1 hour. The residual stresses of welded plates before and after post weld heat treatment were measured by hole drilling method. To measure the fatigue life of welded plates, low cycle fatigue tests under strain control and high cycle fatigue tests under load control were performed respectively, by using cylindrical specimens containing weld metal and heat affected zone. The obtained result shows that the post weld heat treatment reduces the residual stress, and resultantly changes the fatigue life of welded plate. Goodman diagrammatic analysis has also been performed to study the effect of post weld heat treatment on the high cycle fatigue life.

Characteristics of Corrosion Fatigue of High Strength Steel for Marine Weld Structure

  • Choi, Seong-Dae;Kubo, Takeo;Misawa, Hiroshi;Lee, Jong-Hyung;Song, Dug-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.53-60
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    • 2003
  • Large sized marine structures are used under corrosion environment of seawater and applied by severe service loading such as an ocean current, a billow and a tempest. Marine structures are usually constructed by lots of thick wall steel pipes joining welded joints. The thickness of such as steel pipes is usually more than 40mm. The such as steels are called "Thermo-Mechanical Control Process steel (TMCP steel)" strengthened by a heat treatment in process of steel manufactures. The failure, especially crack initiation, of marine structures was starting at weld joints under service condition. Then they should be designed by basis of the fatigue strength under seawater corrosion environment of weld joints. To clarity the fatigue crack initiation behavior is important more than to clarify the crack propagation behavior on the strength design of marine structures, because it is very difficult to find out the crack initiation and propagation phenomena and then even if it will be able to find out, it is considered that the refit of the damaged parts of welded joints have a technical difficulty under the sea. Therefore, it is most important to clarify the corrosion fatigue crack initiation behavior under the seawater condition. But, there is one big difficulty to make a test for thick plate specimen, for example thicker than 40mm. Because, it is need large capacity loading apparatus to test such as thick plate specimen. In this research, the new configuration specimen for fatigue crack initiation tests was proposed. Using this new specimen, it is easy to carry out the fatigue clack initiation tests with relatively low cyclic loading and to observe a fatigue crack initiation behavior.

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Characteristics of Composite Body Panel (복합재료 Body Panel의 특성평가)

  • Nam, Hyun-Wook;Pyun, Hyun-Joong;Lee, Young-Tae;Han, Kyung-Seop
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.109-114
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    • 2000
  • A research fur development of composite body panel is in progress for lightening tare. In this study, experiments on estimation of mechanical properties of LPMC (Low pressure molding compound) including fatigue and impact characteristics were carried out. The experiments show that LPMC satisfied basic requirements of car body panel. The fatigue life of LPMC was predicted and the material degradation due to fatigue and impact were fined out.

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Effect of Specimen Thickness on the Statistical Properties of Fatigue Crack Growth Resistance in BS4360 Steel

  • Kim, Seon-Jin;Itagaki, Hiroshi;Ishizuka, Tetsuo
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1041-1050
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    • 2000
  • In this paper the effect of specimen thickness on fatigue crack growth with the spatial distribution of material properties is presented. Basically, the material resistance to fatigue crack growth is treated as a spatial stochastic process, which varies randomly on the crack surface. The theoretical autocorrelation functions of fatigue crack growth resistance with specimen thickness are discussed for several correlation lengths. Constant ${\Delta}K$ fatigue crack growth tests were also performed on CT type specimens with three different thicknesses of BS 4360 steel. Applying the proposed stochastic model and statistical analysis procedure, the experimental data were analyzed for different specimen thicknesses for determining the autocorrelation functions and probability distributions of the fatigue crack growth resistance.

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Design of Composite Multilayer Surface Antenna Structure and Its Bending Fatigue Characteristics

  • Moon, Tae-Chul;Hwang, Woon-Bong
    • Advanced Composite Materials
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    • v.17 no.3
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    • pp.215-224
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    • 2008
  • The present study aims to design a multilayer microstrip antenna with composite sandwich construction and investigate fatigue behavior of this multilayer SAS (surface antenna structure) that was asymmetric sandwich structure for the next generation of structural surface technology. This term, SAS, indicates that the structural surface becomes an antenna. Constituent materials were selected considering electrical properties, dielectric constant and tangent loss as well as mechanical properties. For the antenna performance, antenna elements inserted into structural layers were designed for satellite communication at a resonant frequency of 12.2 GHz. From electrical measurements, it was shown that antenna performances were in good agreement with design requirements. In cyclic 4-point bending, flexure behavior was investigated by static and fatigue test. Fatigue life curve of the SAS was obtained. The experimental results of bending fatigue were compared with single load level fatigue life prediction equations and in good agreement. The SAS concept is can be extended to give a useful guide for manufacturers of structural body panels as well as antenna designers.

A Study on the Prediction of Fatigue Damage in 2024-T3 Aluminium Alloy Using Neural Networks (신경회로망을 이용한 AI 2024-T3합금의 피로손상예측에 관한 연구)

  • Cho, Seok-Swoo;Jang, Deuk-Yul;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.168-177
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    • 1999
  • Fatigue damage is the phenomena which is accumulated gradually with loading cycle in material. It is represented by fatigue crack growth rate da/dN and fatigue life ratio $N/N_{f}$. Fracture mechanical parameters estimating large crack growth behavior can calculate quantitative amount of fatigue crack growth resistance in engineering material. But fatigue damage has influence on various load, material and environment. Therefore, In this study, we propose that artificial intelligent fatigue damage model can predicts fatigue crack growth rate da/dN and fatigue life ratio $N/N_{f}$ simultaneously using fracture mechanical and nondestructive parameters.

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Retardation Behavior of Fatigue Crack Growth and Fatigue Life Prediction of Thin Sheet Al 2024-T3 Alloy (박판 Al 2024-T3 합금재료의 피로균열성장지연거동과 피로수명예측)

  • Kim, S.G.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.31-37
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    • 2011
  • Sheet aluminum alloys have been used in manufacturing of machine structures. In fatigue crack propagation behavior of thin sheet aluminum alloys, it is important that fatigue crack growth rate is affected by crack closure phenomenon. In this work, we analyzed the characteristics of fatigue crack propagation behavior in experiment of constant stress condition for thin sheet Al 2024-T3 alloys, and identified the retardation behavior of crack growth by comparing experimental results of thin and thick plate specimen. We attempt to operate the fatigue life estimating process using the fatigue related material constants from referred fatigue crack propagation analysis. And we analyzed the experimental and prediction results of fatigue life of thin sheet aluminum alloy in order to identify the relation between retardation behavior of fatigue crack growth and crack closure phenomenon.