• Title/Summary/Keyword: Mechanical Control Valve

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A study on the Engine Downsizing Using Mechanical Supercharger

  • Bae Jae-Il;Bae Sin-Chul
    • Journal of Mechanical Science and Technology
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    • v.19 no.12
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    • pp.2321-2329
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    • 2005
  • One means of fulfilling $CO_2$ emission legislation is to downsize engines by boosting their power using turbochargers or mechanical superchargers. This reduces fuel consumption by decreasing the engine displacement. When a turbocharger, which is preferable to a mechanical supercharger in terms of fuel efficiency, is used, there is insufficient availability of exhaust gas energy at low engine speeds, resulting in an unfavorable engine response. Therefore, mechanically driven superchargers have increased in popularity due to their quick response to changing speeds in the transient phase. However, since a mechanical supercharger obtains its driving power from the engine, it is difficult to decrease its fuel consumption. This remains a large negative factor for superchargers, despite their excellent dynamic performance. This study aims to develop a power control concept to improve the fuel economy of a mechanical screw supercharger, which could then be used for engine downsizing.

Development of a Screw Type Super-Charger for Part Load Control of Passenger Car (승용차의 부분부하제어를 위한 스크류형 과급기 개발)

  • Bea, Jae-Il;Bae, Sin-Chul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1427-1434
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    • 2003
  • Turbo- or Super-charging has been used to boost engine power for Gasoline- and Diesel Engine since beginning of 20th century. So far turbo-charger has enjoyed a high reputation in the charging field for its technical advantages such as no demand of operation power from engine and an excellent charging effect in a static operation at mid- and high engine speed. A mechanically driven super-charger, however, is now popular due to the high engine power at quick change of the driving mode - high engine torque even at low engine speed. Since super-charger needs operation power from engine, it is difficult to improve its relatively higher fuel consumption than that of turbo-charger. This negative point is still an obstacle to the wide use of supercharger. Super-charger using screw-type compressor will fulfill the purpose to reduce fuel consumption by minimizing operation power owing to no charge at idling or part load driving condition. This study aims to develop power control concept to achieve the minimization of operation power. A screw type super-charger was modified in design partially and installed with an internal bypass valve and a bypass tube to control charging pressure at part load. The various control concepts show a possibility to reduce operation power of super-charger.

A Study of Flow Characteristics in Pressure Independent Control Valve for Hydronic System (냉난방수배관시스템용 차압독립형 유량제어밸브의 유동특성 연구)

  • Min, Joon-Ki;Won, Bo-Young;Jeong, Shin-Kyu
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.13 no.3
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    • pp.9-15
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    • 2017
  • In this study, set values of PICV(Pressure Independent Control Valve) were simulated according to the pressure distribution and velocity. The higher the set value and the open rate, as the lower the pressure in the neck. On the contrary, the lower the set value and open rate, as the higher the pressure in the neck. When the set value was small, the pressure was distributed sufficiently and confirmed that the pressure was generated by the VOF, confirming that it could generate a vapor pressure. When the set value 100 %, the lower corn open rate of the differential pressure was 46 % to 29 %, set value 100 % was 29 % to 19 %, and set value 6 % was 12 % to 6 % for the lower corn open rate percentile, it was limited to within 50 %. Thus, the results of this study on the correlation between open rate and differential pressure of the set value of the PICV will be beneficial to improve performance of flow control valves and contribute to their efficient operation used for a hydronic system.

Development and Verification of Analytical Model of a Pilot Operated Flow Control Valve for 21-ton Electric Excavator (21톤급 전기 굴삭기용 파일럿 작동식 유량제어 밸브의 해석모델 개발 및 검증)

  • Kim, D.M.;Nam, Y.Y.;Seo, J.H.;Jang, J.S.
    • Journal of Drive and Control
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    • v.12 no.3
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    • pp.52-59
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    • 2015
  • An electro hydraulic poppet valve (EHPV) and a variable orifice poppet are assembled in a single block, which is referred to as a RHINO but is also generally called a pilot-operated flow control valve. In this study, we analyzed the structure and the operating principle for a RHINO applied in a 21-ton electric excavator system. The RHINO was experimentally tested to measure the dynamic responses and the pressure energy loss. In this test, we investigated the variation in the conductance coefficient according to the increase in the supply pressure under a constant current and a variation in the flow rate according to the increase in the current. Then, the geometrical shapes and the spring stiffness of the RHINO were considered to develop an analysis model. The characteristics (current-force and hysteresis) for the solenoid based on the experimental data were reflected in the analysis model that was developed, and the reliability of the analysis model was also verified by comparing the experimental and analytical results. The developed model is thus considered to be reliable for use in a wide range of applications, including optimum design, sensitivity analysis, parameter tuning, etc.

Analysis of leakage factors affecting ECV performance in variable compressor

  • Mahmud, Md. Iqbal;Cho, Haeng Muk
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.183-188
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    • 2014
  • Solenoid operated electromagnetic control valve (ECV) using in an external variable displacement swash plate type compressor is widely used for air conditioning control system because of its low energy consumption and high efficient characteristics. ECV controls the entire vehicle air conditioning system by means of a pulse width modulation (PWM) system that supplied from an external controller. Different pressure ports located within ECV has important functions to control the air/refrigerant flow through its internal passages. The flow paths are preciously maintained with acceptable ranges of leakage (gap) between the parts inside it which is followed by effective design and critical dimensioning of its internal features. Therefore, it saves energy losses from the solenoid operation as well as ensures the balance of forces within it. The research paper highlights analysis of the leakages (at different pressure ports) and dimensioning tolerance factors that affects the ECV performance.

Minimization of Shifting Shock of Tractor PST using SimulationX (SimulationX를 이용한 트랙터 PST 변속 충격 최소화 연구)

  • Eom, Tae Ho;Lee, Chul-Hee
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.36-42
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    • 2018
  • Agricultural tractors require frequent shifting to improve operation efficiency, and PST (Powershift Transmission) is considered as a suitable transmission. However, due to the inherent characteristics of the PST, shocks arise during shifting, which imparts a negative effect on the operator. Therefore, in order to improve the transmission performance of the tractor PST, researches on various methods including the hydraulic system circuit, the engine input speed control, and the mechanical system of the transmission are steadily being conducted. In this study, in order to reduce the impact of PST on a shift based on SimulationX software, we analyzed the characteristics of the input signal of PCV (Pressure Control Valve) through sensitivity analysis and verified the simulation model through actual vehicle test. Optimization was performed for minimizing the shift shock for some of the parameters of the input signal at constant temperature and RPM conditions.

Optimum seat design for the quadruple offset butterfly valve by analysis of variance with orthogonal array

  • Lee, Sang-Beom;Lee, Dong-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.8
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    • pp.961-967
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    • 2014
  • In onshore and offshore plant engineering, a broad use of pipe system have been achieved and accordingly related technologies has been developed especially in the field of flow control valves. The aim of this study is to suggest the quadruple offset butterfly valve for bi-directional applications which show equivalent operating torque characteristics of the triple offset butterfly valve. Seat design parameters for the quadruple offset butterfly valve are determined by the proposed method utilizing both ANOVA (analysis of variance) and the orthogonal array. Through additive model considering the effect of design parameters on seating torque, mean estimation is performed and thus its optimization results are verified by design of experiment results. The insight obtained from the present study is beneficial for valve design engineers to develop reliable and integrated design of the quadruple offset butterfly valve.

Development of the Fouling-Controlled Ball Valve Used for Gas-Solid Flow (화울링 저감을 위한 분체용 볼 밸브의 개발)

  • Lee, Chan;Won, Young Shik
    • Clean Technology
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    • v.11 no.4
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    • pp.181-188
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    • 2005
  • Developed is the new gas-solid flow ball valve where air injection purging concept is applied for the control and the reduction of particle fouling. CFD analyses are conducted for investigating the interaction between gas-sold and air injection streams and the fouling phenomena in valve, and the analysis results are reflected in the design of valve geometry and air injection condition. Through the actual tests on designed ball valve, the present valve is shown to be superior in fouling reduction.

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A Study on the Characteristics Improvement of Electro-Hydraulic Servo System Controlled by High Speed Solenoid Valve (고속전자밸브로 제어되는 전기.유압 서보시스템의 특성 개선에 관한 연구)

  • Park, Seong-Hwan;Lee, Jin-Geol
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.4
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    • pp.288-294
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    • 2001
  • In this study, a new PWM method considering the actuation delay of high speed solenoid valves is proposed to improve the response characteristics of electro hydraulic servo systems controlled by high speed solenoid valves. In addition, the decision method for the system gain, the basic period of PWM, and the sampling time is proposed, Since the conventional system controlled by high speed solenoid valves is too slow to apply this method, a high speed driving circuit(Quick-Drive) which enables rapid switching of the high speed solenoid valve at a high speed sampling mode is applied to realize this method. The experimental result shows that it is possible to achieve precision and quiet control without occurrence of limit cycle and wide range dead band.

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Development of a GVT (Gas Valve Train) Control System for LNG Fueled Vessels (LNG 추진 선박 엔진용 GVT 제어 시스템 개발)

  • Kang, Inpil;Kim, Kyu-Cheol
    • Journal of Power System Engineering
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    • v.21 no.4
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    • pp.70-76
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    • 2017
  • This paper presents the development of a Gas Valve Train (GVT) control system which is the core equipment of LNG fueled vessels. Due to the increasing worldwide demand for echo friendly green ship products, domestic companies urgently require to develop a core equipments for the LNG fueled vessels to secure worldwide markets in marine engineering. A LNG fueled engine generally equips the GVT, a fuel supply system that steadily supplies clean high-pressure LNG to the engine. The GVT requires a safety operational control system that can prevent any gas leakage accident, and a system that monitors operation status in real time. Therefore, we introduces a development for GVT control and monitoring system design and the design was systematically performed by means of functional analysis and differentiation of foreign advanced products.