• Title/Summary/Keyword: Mechanical/Durability test

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Durability and mechanical performance in activated hwangtoh-based composite for NOx reduction

  • Kim, Hyeok-Jung;Park, Jang-Hyun;Yoon, Yong-Sik;Kwon, Seung-Jun
    • Advances in concrete construction
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    • v.11 no.4
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    • pp.307-314
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    • 2021
  • Activated hwangtoh (ACT) is a natural resource abundant in South Korea, approximately 15.0% of soil. It is an efficient mineral admixture that has activated pozzolanic properties through high-temperature heating and rapid cooling. The purpose of this study is to improve a curb mixture that can reduce NOx outside and investigate durability performance. To this end, mortar curb specimens were manufactured by replacing OPC with ACT. The ACT substitution ratios of 0.0, 10.0, and 25.0% were considered, and mechanical and durability tests on the curb specimens were conducted at 28 and 91 days of age. Steam curing was carried out for three days for the production of curbs, which was very effective to strength development at early ages. The reduction in strength at early ages could be compensated through this process, and no significant performance degradation was evaluated in the tests on chloride attack, carbonation, and freezing and thawing. The mortar curb with an ACT of 10.0~25.0% replacement ratio exhibited clear NOx reduction through photocatalytic (TiO2) treatment. This is due to the increase in physical absorption through surface absorption and the photocatalyst-containing TiO2 coating. In this study, the reasonable range of the ACT replacement ratio for NOx reduction was quantitatively evaluated through a comprehensive analysis of each test.

A Study on Vehicle-based Durability Evaluation for Weight-reduced Valve Parts of the Dual Clutch Transmission

  • ChanEun Kim;TaeWook Kim
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.24-27
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    • 2024
  • A monotype valve body for a dual clutch transmission has the potential to reduce costs, weight, and manufacturing time by modularizing various parts, including those of existing solenoid packs and valve bodies, into one through the application of super-precision die casting technology. However, this approach may lead to challenges such as reduced rigidity and increased interference due to modularization and compactness, impacting both product performance due to the reduced weight as well as durability and reliability. Unlike existing products, this approach requires a high-precision thin-wall block to avoid more complicated flow line formation, interference between flow lines, and leaks, as well as a strict quality requirement standard and precise inspections including detection of internal defects. To conduct precise inspections, we built an equivalent model corresponding to a driving distance of 300,000 km. Testing involved simulating actual road loads using a real vehicle and a chassis dynamometer in the FTP-75 mode (EPA Federal Test Procedure). The aim of the study was to establish a vehicle load-based part durability model for manufacturing a mono-type valve body and to develop fundamental technology for part weight reduction through preliminary design by introducing analytical weight reduction technology based on the derived results.

Thermal and Mechanical Evaluation of Environmental Barrier Coatings for SiCf-SiC Composites (SiCf-SiC 복합재료의 내환경 코팅 및 열, 기계적 내구성 평가)

  • Chae, Yeon-Hwa;Moon, Heung Soo;Kim, Seyoung;Woo, Sang Kuk;Park, Ji-Yeon;Lee, Kee Sung
    • Composites Research
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    • v.30 no.2
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    • pp.84-93
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    • 2017
  • This study investigates thermal and mechanical characterization of environmental barrier coating on the $SiC_f-SiC$ composites. The spherical environmental barrier coating (EBC) powders are prepared using a spray drying process for flowing easily during coating process. The powders consisting of mullite and 12 wt% of Ytterbium silicate are air plasma sprayed on the Si bondcoat on the LSI SiC fiber reinforced SiC composite substrate for protecting the composites from oxidation and water vapor reaction. We vary the process parameter of spray distance during air plasma spray of powders, 100, 120 and 140 mm. After that, we performed the thermal durability tests by thermal annealing test at $1100^{\circ}C$ for 100hr and thermal shock test from $1200^{\circ}C$ for 3000 cycles. As a result, the interface delamination of EBC never occur during thermal durability tests while stable cracks are prominent on the coating layer. The crack density and crack length depend on the spray distance during coating. The post indentation test indicates thermal tests influence on the indentation load-displacement mechanical behavior.

Structural Safety of Nozzle Plate using Simulation (시뮬레이션을 이용한 노즐플레이트의 구조안전성)

  • Jung, Jong Yun;Park, Heesung;Kim, Joon-Seob
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.3
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    • pp.186-193
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    • 2018
  • Modern manufacturing industries is to produce both precise and robust mechanical parts without failure while they are in service. In order to prevent a part failure for its lifetime, a mechanical design for a part should be examined on a basis of mechanical simulation. A nozzle plate, being a key part in steam engines, changes flow directions of steam in a turbine used in power plant. This paper is to the design and test for part safety and durability. Currently, nozzle plates are fabricated by welding nozzles to their plates. Welding causes some defects on the used materials while they are being manufactured. Another major defect is un-even pitches between welded nozzles. Welding causes phase changes because of high melting temperature of metal. This leads to decay on the welding spots, which weakens their structural strength and then, may lead to early damages on mechanical structures. This research proposes assembly-typed nozzle plate without welding. From the beginning, nozzle and plate are designed for insertion-typed assembly. Nozzle head and foot are designed in accordance with the grooves on outer ring and inner ring of a plate to make mating surfaces. Then the nozzle plate should be proved for structural and fatigue safety before they are put in manufacturing. This research adopts commercial softwares for modeling and mechanical simulation. The test result shows that the design with smaller mating area and deeper insertion produces higher safety in terms of structure and durability. From the conclusion, this paper proposes the assembly-typed nozzle plate to replace the welding typed.

Evaluation of Durability and Long-term Design Tensile Strength of Flexible Geogrids (연성 지오그리드의 내구성 및 장기설계인장강도 평가)

  • 조삼덕;김진만;안주환;전한용;조성호
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.11c
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    • pp.21-38
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    • 1999
  • Engineering properties of most polymers used in geosynthetics such as geogrid can be degraded by the chemical reaction (e.g., oxidization, ultraviolet rays, hydrolysis etc.), chemical and mechanical load, microorganism, and so on. In addition, polymer can be damaged by the compaction during construction, and the characteristic of tensile strength of polymer can be changed by the long-term creep effect. In this study, engineering properties of flexible geogrids which are manufactured by weaving/knitting the high-tenacity polymers such as polyester formed in a very open, grid-like configuration, coated with any one of a number of materials (e.g., PVC, latex, etc.), are investigated. Through the analysis of test results, the durability and the long-term design tensile strength of flexible geogrids are evaluated.

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Strength and durability study on cement mortar containing nano materials

  • Ashok, M.;Parande, A.K.;Jayabalan, P.
    • Advances in nano research
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    • v.5 no.2
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    • pp.99-111
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    • 2017
  • Nano particles have been gaining increasing attention and applied in many fields to fabricate new materials with novel functions due to their unique physical and chemical properties. In the present study two nano materials, namely nano silica (NS) and nano clay metakaolin (NMK) were partially replaced with ordinary Portland cement (OPC). The replacement level was varied from 0.5 to 2.0% in OPC and blended in cement mortar with a water cement ratio of 0.40. Mechanical property studies and durability experiments such as compressive strength, tensile strength, water absorption, depth of chloride penetration test. Nano silica was synthesized from rice husk ash and analyze the size using particle size analyzer. The results indicate that the compressive and tensile strength of the cement mortars containing nano materials were higher strength compared to the plain mortar with the same water cement ratio.

Structure and Fatigue Analyses of the Inspection Equipment Frame of a Semiconductor Test Handler Picker (반도체 테스트 핸들러 픽커 검사장비 프레임에 대한 구조 및 피로해석)

  • Kim, Young-Choon;Kim, Young-Jin;Kook, Jeong-Han;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.5906-5911
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    • 2014
  • Currently, there are many processes of package assembly and inspections of real fields that examine whether a manufactured semiconductor can be operated regularly and can endure low humidity or high temperatures. As the inspection equipment of a semiconductor test handler picker has been used at the inspection process, these inspection equipment frames were modelled in 3D and these models were analyzed using 3 kinds of fatigue loadings. As the analysis result, maximum deformation occurred at the midparts of the frames at cases 1 and 2. Among the cases of nonuniform fatigue loads, the 'SAE bracket history' with the severest change in load became the most unstable but the 'Sample history' became the most stable. Fatigue analysis result can be used effectively with the design of an inspecting equipment frame of a semiconductor test handler picker to examine the prevention and durability against damage.

A Study on the Method of Analyzing the Topography Characteristics of the Main Maneuvering Test Site for the Selection of the Representative Drive Course of Combat Vehicles (전투차량 대표주행경로 선정을 위한 주행시험장 지형 특성 분석 기법 연구)

  • Kim, Juhee;Choi, Hyunho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.24 no.3
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    • pp.293-301
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    • 2021
  • LTV(Light Tactical Vehicle) operating in our military requires higher levels of performance and durability to withstand harsher conditions than general vehicles, as they must travel on both rough-train and off-road as well as on public roads. Recently, LTV development is demanded a variety of test evaluations in order to satisfy ROC (Required Operational Capability) by the military requirement. However, there is no informations of driving test course for satisfying the durability performance of Korean tactical vehicle. Therefore, this study aims to provide basic data to establish reliable drive test conditions by analyzing the main maneuvering test site at the domestic and foreign country in order to select the representative drive course. These studies will provide a more scientific and systematic evaluation solution for the development of tactical vehicles, and can be effectively used to establish a certified system for military vehicle test evaluation in the future

Long-term Mechanical Behavior of CFRP-strengthened Steel Members for a Truss Tower

  • Nakamoto, Daiki;Yoresta, Fengky Satria;Matsui, Takayoshi;Mieda, Genki;Matsuno, Kazunari;Matsumoto, Yukihiro
    • International Journal of High-Rise Buildings
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    • v.9 no.4
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    • pp.343-349
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    • 2020
  • This research aimed to clarify the long-term mechanical performance of a steel truss member strengthened by a carbon fiber-reinforced polymer (CFRP) without protective coating through exposure testing. Strengthening and repair methods using CFRP have been developed in recent years; however, there is a lack of durability research for CFRP-strengthened members, especially mechanical performance investigation according to actual exposure testing. In this study, 10 CFRP-strengthening steel specimens were created in 2015, and elastic bending tests were conducted biannually. Eventually, although resin loss occurred due to environmental effects, the mechanical performance of CFRP-strengthened steel was not degraded, and we propose a calculation method of bending stiffness to evaluate the lower value of stiffness for design.

Vehicle Dynamic Simulation Using the Neural Network Bushing Model (인공신경망 부싱모델을 사용한 전차량 동역학 시뮬레이션)

  • 손정현;강태호;백운경
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.110-118
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    • 2004
  • In this paper, a blackbox approach is carried out to model the nonlinear dynamic bushing model. One-axis durability test is performed to describe the mechanical behavior of typical vehicle elastomeric components. The results of the tests are used to develop an empirical bushing model with an artificial neural network. The back propagation algorithm is used to obtain the weighting factor of the neural network. Since the output for a dynamic system depends on the histories of inputs and outputs, Narendra's algorithm of ‘NARMAX’ form is employed in the neural network bushing module. A numerical example is carried out to verify the developed bushing model.