• Title/Summary/Keyword: Maximum fatigue load

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불규칙 피로하중을 받는 2인승용 자전거의 차대에 관한 내구성 연구 (Durability Study on Two-passenger Bicycle Frame under Non-uniform Fatigue Load)

  • 한문식;조재웅
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.92-98
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    • 2015
  • This study investigates the durability of a two-passenger bicycle frame under non-uniform fatigue load. The bicycle frame of Model 1 installed with reinforcement support has a 20% lower maximum equivalent stress than the existing Model 2. Model 1 has a maximum total deformation that is less than half that of Model 2. Model 1 has a higher maximum fatigue life than Model 2. In addition, Model 1 has lower fatigue damage than Model 2. Thus, the bicycle frame of Model 1 installed with reinforcement support can be described as safer, as it offers more strength than Model 2. Applying this result to the design of a real two-passenger bicycle frame under non-uniform fatigue load can effectively prevent fatigue damage and improve durability.

불규칙 하중을 받는 자전거 브레이크의 피로 해석 (Fatigue Analysis of Bike Brake under Nonuniform Load)

  • 조재웅;한문식
    • 한국자동차공학회논문집
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    • 제20권4호
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    • pp.133-141
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    • 2012
  • This study investigates structural and fatigue analyses of bike brake. Maximum equivalent stress of the model of mountain bike is 4 times as much as the model of general bike at static analysis. In cases of mountain and general bikes, maximum damage frequency at load of 'SAE bracket history' with the severest change of load becomes as much as 16 times than the most stable load of 'Sample history' among the nonuniform fatigue loads. In case of mountain bike, the possibility of maximum damage becomes 3% at the load of 'Sample history' with the average stress of 0 to $-3{\times}10^4$MPa and the amplitude stress of 0 to $10^4$MPa. In case of general bike, the possibility of maximum damage becomes 3% at the load of 'Sample history' with the average stress of 0 to $-0.8{\times}10^4$MPa and the amplitude stress of 0 to $0.2{\times}10^4$MPa. This stress state can be shown as 5 to 6 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The analysis result of this study can be effectively utilized for the safe design of bike brake.

불규칙 피로 하중을 받는 자동차의 컨트롤 암의 구조 해석 (Structural Analysis on Control Arm of Automobile under Nonuniform Fatigue Load)

  • 조재웅
    • 한국기계기술학회지
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    • 제13권3호
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    • pp.87-92
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    • 2011
  • This study analyzes structural stress and fatigue on control arm of automobile under nonuniform load. Maximum equivalent stress at bolt part is shown with 419.1MPa and the corner is deformed with maximum displacement of 1.1628mm. Among 3 cases of nonuniform fatigue loads applying on control arm, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of $-10^5MPa$ to $10^5MPa$ and the amplitude stress of 0 MPa to $10^5MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. Safety and durability on automobile can be effectively improved by applying the fatigue analysis result on control arm.

Fatigue Strength Evaluation of the Clinch Joints of a Cold Rolled Steel Sheet

  • Kim, Ho-Kyung
    • International Journal of Railway
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    • 제2권4호
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    • pp.131-138
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    • 2009
  • Static tensile and fatigue tests were conducted using tensile-shear specimens to evaluate the fatigue strength of a SPCC sheet clinch joint. The maximum tensile strength of the specimen produced at the optimal punching force was 1750 kN. The fatigue endurance limit (=760 N) approached 43% of the maximum tensile load (=1750 N) at a load ratio of 0.1, suggesting that the fatigue limit is approximately half of the value of the maximum tensile strength. The FEM analysis showed that at the fatigue endurance limit, the maximum von-Mises stress of 373 MPa is very close to the ultimate tensile strength of the SPCC sheet (=382 MPa).

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마그네슘합금의 피로파손수명의 누적확률분포특성과 신뢰성에 미치는 경계조건의 영향 (Effect of Boundary Conditions on Reliability and Cumulative Distribution Characteristics of Fatigue Failure Life in Magnesium Alloy)

  • 최선순
    • 한국산학기술학회논문지
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    • 제12권2호
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    • pp.594-599
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    • 2011
  • 본 논문은 마그네슘합금 AZ31의 피로파손수명의 확률론적 특성과 신뢰성에 미치는 경계조건의 영향을 평가하였다. 경계조건으로 시편두께와 응력비 그리고 최대피로하중을 적용하였으며, 각 경계조건별로 세부 실험조건에 대한 피로균열전파실험을 수행하여 피로파손수명에 대한 통계 데이터를 획득하였다. 마그네슘합금의 피로파손수명의 통계적 해석을 위하여 3-모수 와이블분포를 사용하였다. 시편두께가 두꺼울수록, 응력비가 클수록, 그리고 최대피로하중이 작을수록 통계적 피로파손수명이 길게 나타났다. 반면에 시편두께가 얇을수록, 응력비가 작을수록, 그리고 최대피로하중이 클수록 신뢰성이 급격히 감소하였다.

최대하중조건에 따른 Mg-Al-Zn 합금의 확률변수 잔차를 이용한 확률론적 피로균열전파모델 평가 (Evaluation of Probabilistic Fatigue Crack Propagation Models in Mg-Al-Zn Alloys Under Maximum Load Conditions Using Residual of Random Variable)

  • 최선순
    • 대한기계학회논문집A
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    • 제39권1호
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    • pp.63-69
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    • 2015
  • 본 논문의 주 목적은 최대하중조건을 변화시키면서 확률변수의 잔차를 이용하여 확률론적 피로균열전파모델들을 평가하고, Mg-Al-Zn 합금의 피로균열성장거동의 변동성을 묘사하기에 적합한 확률론적 모델을 제시하는 것이다. 평가에 사용된 모델은 피로균열성장의 변동성을 나타내기 위하여 실험적 피로균열전파모델인 Paris-Erdogan 모델, Walker 모델, Forman 모델과 수정 Forman 모델에 확률변수를 도입한 모델이다. 최대하중조건에 따른 Mg-Al-Zn 합금의 피로균열전파거동의 확률적 변동성을 묘사하기에 적합한 모델은 '확률론적 Paris-Erdogan 모델'과 '확률론적 Walker 모델'임을 밝혔으며, 최대하중조건이 피로균열성장의 확률적 변동성에 미치는 영향 또한 고찰하였다.

자동차 쇽업소버의 피로해석에 관한 연구 (A Study on Fatigue Analysis of Automotive Shock Absorber)

  • 조재웅;한문식
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.92-97
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    • 2008
  • The safety and the durability of the shock absorber as an automotive chassis part under the fatigue load can be predicted in this study. The fatigue life becomes constant from 0.5 to 0.75 at the change of load which is the amplitude load divided by average load. But its life is sharply decreased at the change of load from 0.75 to 1.5. The influence of fatigue life according to the change of load can be predicted by these results. As the value of maximum damage is 9.61 at the middle part of upper side on shock absorber under the concentrated load, there is the greatest possibility of destruction at this part. The spring of shock absorber becomes nearly the state of pure shear and the uniaxial or biaxial stress exists at the rest part of it under the fatigue load.

피로하중에 의한 NITINOL의 기계적 성질의 변화 (CHANCE OF MECHANICAL PROPERTIES IN NITINOL BY FATIGUE LOAD)

  • 하국봉;손우성
    • 대한치과교정학회지
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    • 제23권4호
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    • pp.725-734
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    • 1993
  • Nitinol wires are now widely used in the orthodontic field because of their unique shape memory effect and superelasticity. But sometimes Nitinol wires are deformed in clinical use. Fatigue load is possible cause of Nitinol deformation. To determine the effect of fatigue load to the mechanical properties of Nitinol, various fatigue cycle$(1\times10^4,\;2\times10^4,\;3\times10^4,\;4\times10^4,\;5\times10^4,\;1\times10^5)$ were applied to $0.017\times0.025$ inch Nitinol. The results obtained were as follows ; 1. Applied load increased as fatigue cycle increased in three point bending test. 2. Maximum tensile strength and elongation decreased as fatigue cycle increased. 3. Tn SEM, brittle fracture pattern was increased when fatigue cycle increased.

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유니버설조인트의 강도 및 피로 해석 (Strength and Fatigue Analysis of Universal Joint)

  • 조재웅;한문식
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.427-433
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    • 2011
  • Chassis part in automotive body is affected by fatigue load at driving on the ground. Universal joint on this part is influenced extremely by the fatigue load. Fatigue life, damage and natural frequency are analyzed at universal joint under nonuniform fatigue load. The york part at universal joint is shown with the maximum equivalent stress and displacement of 60.755 MPa and 0.21086 mm as strength analysis. The possible life in use in case of 'SAE bracket' is the shortest among the fatigue loading lives of 'SAE bracket', 'SAE transmission' and 'Sine Wave'. The damage at loading life of 'SAE transmission' is the least among 3 types. The frequency of damage in case of 'Sine Wave' is 0.7 with the least among 3 fatigue loading life types but this case brings the most possible damage as 80% at the average stress of 0. Natural vibration at this model is analyzed with the orders of 1'st to 5'th and maximum frequency is shown as 701.73 Hz at 5'th order. As the result of this study is applied by the universal joint on chassis part, the prevention on fatigue damage in automotive body and its durability are predicted.

이축 변동하중하에서의 피로수명 예측기법에 관한 연구 (The Study on Fatigue Life Prediction under Biaxial Variable Load)

  • 오세종;이현우;전제춘
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.666-671
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    • 1993
  • Fatigue life prediction under multi-axial variable load were performed for Aluminium 7075-T651 alloy using SAE Notched specimen & Torque tube shaft component specimen. When variable multiaxial load is applied to material, maximum damaged plane(critical plane) change. To clarify the situation, experiment is performed on two different changing load path. For multiaxial fatigue life prediction, miner rule is expanded to critical plane theory. Shear based parameter and Elliptical parameter give better correlation. This suggests that miner rule can be applicable on multi-axial variable load.

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