• Title/Summary/Keyword: Matrix graphite

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Study on the Spheroidizing Mechanism of Graphite in Cast iron (part 1) (鑄鐵에 있어서의 黑鉛球狀化機構에 關한 硏究 (1))

  • Hyung Sup Choi;Ji Yung Chang
    • Journal of the Korean Chemical Society
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    • v.7 no.1
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    • pp.51-57
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    • 1963
  • It is well known that the graphite flakes become spherulite, when a suitable amount of nodulizing element, such as cerium or magnesium, is added to the cast iron. The change of graphite from flake to nodular shape improves not only the tensile strength but the ductility as well. However, the mechanism of spheroidization of graphite in cast iron has not yet been clearly understood, and various theories proposed by a number of investigators were such that it may be due to the special nucleation effect, prevention of flake formation by the adsorption of magnesium vapour on the graphite surface or file surface free energy difference between plain graphite and magnesium-adsorbed graphite. Regardless of the speculations of spheroidizing mechanism of the graphite in the cast iron, the final phenomenon comes to the conclusion that it may be due to the lack of wettability between graphite and iron matrix. In order to collaborate this fact through an experimental method, the authors have constructed a vacuum arc furnace for the wettability measurement as its first step. Our study and experiments were then directed to the comparison of the wettability between iron and graphite on the two cases (namely, the one where magnesium was preliminarily coated on the graphite surface and the other not coated), by means of contact angle measurements. The result was such that a significant difference of the contact angles has been shown between the above two cases. indicating the spheroidization of graphite which might have resulted from the lack of wettability between magnesium-adsorbed graphite and iron matrix.

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Effect of Matrix Structures on the Fracture Characteristics of Austempered C/V Graphite Iron (오스템퍼링처리한 C/V흑연주철의 파괴특성에 미치는 기지조직의 영향에 관한 연구)

  • Kim, Chang-Gyu;Kim, Hong-Beum;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.16 no.2
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    • pp.109-115
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    • 1996
  • Effect of various austempered structures on fracture characteristics of C/V graphite cast iron has studied. The tensile strength and hardness reached the maximum value of 971.4MPa and HB302 at the austempering temperature of $250^{\circ}C$, respectively. As the austempering temperature increased, the amount of retained austenite increased from 18% to 22, 29%, while $K_{IC}$ values ranged from the value of $65MPa{\cdot}m^{12} to 70MPa{\cdot}m^{1/2}, 66MPa{\cdot}m^{1/2}. This fact that $K_{IC}$ value was not sensitive to the increase of the amount of the retained austenite was that $K_{IC}$ was dependent on the matrix structure in lower bainitic matrix, while dependent on the notch effect from C/V graphite shape in upper bainitic matrix. Fractured surfaces showed a ductile fracture pattern at $300^{\circ}C$. Very large coalescence by C/V graphite and relatively small voids by spheroidal graphite were observed.

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Effect of Glass Fiber and Graphite on Wear Properties in Tin-Bronze Matrix Composites (유리섬유 강화 청동기지 복합재에서 마모특성에 미치는 유리섬유와 흑연의 영향)

  • 황순홍;김종국;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.181-187
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    • 1995
  • The effet of glass fiber and graphite on the wear properies in tin-bronze alloy matrix composites was studied by a pin-on-disk type wear testing machine. The results obtained from the wear test were analized by SEM observations of worn surfaces of pins and disks and EPMA composition measurments. The amount of wear was devreased as increasing the content of glass fiber in matrix, since the alloy matrix was reinforced by glass fibers. The wear mechanism of the matrix specimen without glass fibers was proved as the contact area delamination. Oxide layer formed on sliding surface led to the increasing wear resistance. Specimens containing graphite particles showed an lubrication effect to counter disks.

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Fine Dust Adsorption Properties of Cement Matrix Mixed with Expanded Graphite (팽창흑연을 혼입한 시멘트 경화체의 흡착 특성)

  • Lee, Jin-Won;Lee, Chang-Woo;Hwang, Woo-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.105-106
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    • 2022
  • Now, the world is increasingly anxious about fine dust due to abnormal temperatures caused by global warming and increased yellow dust caused by desertification, and the World Health Organization (WHO) pointed out that more than 99% of the world's population is exposed to fine dust. In this situation, the reduction rate of fine dust and carbon dioxide of the matrix was tested by using expanded graphite, an eco-friendly and porous material, to improve air quality. As a result of the test, since expanded graphite is a material that expands between layers compared to conventional graphite, the reduction rate of fine dust and carbon dioxide decreases as the replacement rate of expanded graphite increases.

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Fabrication and characterization of graphite nanofiber reinforced aluminum matrix composites (탄소나노섬유 강화 알루미늄 복합재료의 제조 및 특성)

  • Jang J.H.;Oh K.H.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.35-38
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    • 2004
  • Graphite nanofiber (GNF) and carbon nanotube (CNT) are novel fiber reinforcing materials which have outstanding physical and mechanical properties. Aluminum matrix composites reinforced graphite nanofiber were fabricated by conventional powder metallurgy (PM) method. The composites were prepared through ultrasonication, ball milling, and hot isostatic pressing. A uniform distribution of GNF in aluminum matrix could be obtained. To measure the mechanical properties of GNF-Al composites testings were done in indentation and compression. The compressive strength was enhanced according to reinforcing graphite nanofiber while the hardness was decreased. This study makes the high performance composites for future applications.

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Microstructure and Wear Properties of Squeeze Cast Carbon Fiber/Copper Alloy Metal Matrix Composite (탄소섬유 강화 Cu 기지 금속 복합재료의 Squeeze Cast 조직 및 내마멸특성)

  • Kim, Nam-Soo;Chi, Dong-Chul;Cho, Kyung-Mok;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.12 no.3
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    • pp.238-247
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    • 1992
  • A carbon fiber(CF) reinforced Cu-10%Sn alloy matrix composite was successfully fabricated by squeeze casting method employing preheated graphite mold and proper process controlling factors. The matrix solidification microstructure of the Cu-10%Sn/CF composite reveals ${\alpha}-dendrite$ and ${\alpha}+{\delta}$ eutectoid. To compare the squeeze cast Cu-10%Sn/CF compostie with PM route fabricated Cu-graphite composites for electric contact material, mechanical wear and electrical arc wear tests were performed. Mechanical wear rate of the Cu-10%Sn/CF is much lower than that of the Cu-graphite composite. Weight loss with a variation of contact number in electrical arc wear tests shows a similar trend between the squeeze cast Cu-10%Sn/CF and PM Cu-graphite composites.

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Evaluation of Statistical distribution of extreme values of Graphite in Ductile Cast Iron by Image Analyzer (구상흑연주철재의 화상해석에 의한 흑연의 극치통계 평가)

  • Yoon, Myung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.71-77
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    • 2010
  • Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated, it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help one to understand various fatigue phenomena caused by Ductile Cast Iron. For different ferrite-pearlite matrix structure, containing more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out image analyzer, estimated maximum and mean size of graphite, investigated correlation. It was concluded as follows. (1) A good quality of Ductile cast iron using in this experiment, the graphite was separated well. The effect of the interaction by graphite was verified by microscopic observation and by fracture mechanics investigation in surface, interior of the specimen. (2)${\sqrt{area}}_{max}$ of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of ${\sqrt{area}}$ may be used as a guide line for the control of inclusion size in the steel making processes.

Spark Plasma Sintering Behavior and Heat Dissipation Characteristics of the Aluminum Matrix Composite Materials with the Contents of Graphite (흑연 함량에 따른 알루미늄 기지 복합재료의 방전플라즈마소결 거동 및 방열 특성)

  • Kwon, Hansang;Park, Jehong;Joo, Sungwook;Hong, Sanghwui;Mun, Jihoon
    • Journal of Powder Materials
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    • v.23 no.3
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    • pp.195-201
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    • 2016
  • Composite materials consisting of pure aluminum matrix reinforced with different amounts of graphite particles are successfully fabricated by mechanical ball milling and spark plasma sintering (SPS) processes. The shrinkage rates of the composite powders vary with the amount of graphite particles and the lowest shrinkage value is observed for the composite with the highest amount of graphite particles. The current slopes of time increase with increase in the amount of graphite particles whereas the current slopes of temperature show the opposite trend. The highest thermal conductivity is achieved for the composite with the least amount of graphite particles. Therefore, the thermal properties of the composite materials can be controlled by controlling the amount of the graphite particles during the SPS process.

Representative Volume Element Analysis of Fluid-Structure Interaction Effect on Graphite Powder Based Active Material for Lithium-Ion Batteries

  • Yun, Jin Chul;Park, Seong Jin
    • Journal of Powder Materials
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    • v.24 no.1
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    • pp.17-23
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    • 2017
  • In this study, a finite element analysis approach is proposed to predict the fluid-structure interaction behavior of active materials for lithium-ion batteries (LIBs), which are mainly composed of graphite powder. The porous matrix of graphite powder saturated with fluid electrolyte is considered a representative volume element (RVE) model. Three different RVE models are proposed to consider the uncertainty of the powder shape and the porosity. P-wave modulus from RVE solutions are analyzed based on the microstructure and the interaction between the fluid and the graphite powder matrix. From the results, it is found that the large surface area of the active material results in low mechanical properties of LIB, which leads to poor structural durability when subjected to dynamic loads. The results obtained in this study provide useful information for predicting the mechanical safety of a battery pack.

Densification of matrix graphite for spherical fuel elements used in molten salt reactor via addition of green pitch coke

  • He, Zhao;Zhao, Hongchao;Song, Jinliang;Guo, Xiaohui;Liu, Zhanjun;Zhong, Yajuan;Marrow, T. James
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1161-1166
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    • 2022
  • Green pitch coke with an average particle size of 2 mm was adopted as densifier and added to the raw materials of conventional A3-3 matrix graphite (MG) to prepare modified A3-3 matrix graphite (MMG) by the quasi-isostatic molding method. The structure, mechanical and thermal properties were assessed. Compared with MG, MMG had a more compact structure, and exhibited improved properties of higher mechanical strength, higher thermal conductivity and better molten salt barrier performance. Notably, under the same infiltration pressure of 5 atm, the fluoride salt occupation of MMG was only 0.26 wt%, whereas it was 15.82 wt% for MG. The densification effect of green pitch coke endowed MMG with improved properties for potential use in the spherical fuel elements of molten salt reactor.