• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.4
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• pp.8-15
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• 2016

Most machines lose a lot of energy due to friction. Wear due to friction also reduces performance. Therefore, it is important to reduce friction on the surface to improve energy efficiency and decrease wear. Surface texturing refers to making patterns on the surface for reducing friction. There are many surface texturing methods, such as using lasers, abrasive jet machining, and so on. Recently, mechanical manufacturing methods, such as cutting and grinding, have been highlighted. Among them, the grinding method has the advantage of making patterns in large areas quickly. Therefore, it is appropriate for surface texturing on large machines. This paper is a study on the slope change of the surface texturing pattern using grinding. Therefore, we researched the slopes of the patterns corresponding to "spindle speed and feed rate" and "curvature of workpiece surface" using a mathematical model and experiment. As a result, we made a proper mathematical model concerning our research. Therefore, using the mathematical model in this paper, we could predict the slope change of the pattern according to grinding conditions.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.5
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• pp.137-144
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• 1998

A mathematical model for investigating the form generation mechanism in the centerless thrufeed grinding process is described. The length of the contact line and the magnitude of the grinding force between the grinding wheel and workpieces vary with the change of the axial location of the current workpiece during grinding. Thus, a new coordinate system and a grinding force curve of previous and/or following workpieces are introduced to treat the axial motion. Experiments and computer simulations were carried out using three types of cylindrical workpiece shapes. To validate this model. simulation results are compared with the experimental results.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.5
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• pp.128-136
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• 1998

A mathematical model for investigating the form generation mechanism in the centerless infeed grinding process is described. For 3-D modeling of form generation, contact points are assumed to be on least squares contact lines at the grinding wheel, regulating wheel, and work-rest blade. Using force and deflection analysis, the validity of this assumption is shown. Based on the 2-D simulation model developed in the previous work and the least squares contact line assumption, a 3-D model is presented. To validate this model, simulation results were compared with the experimental works. The experiments and computer simulations were carried out using three types of cylindrical workpiece shapes with varying flat length. The experimental results agree well with the simulation. It can be seen that the effect of flat end propagated to the opposite end through workpiece reorientation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.555-559
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• 1996

Based on the general drill grinding mechanism, termed the helical grinding system, the conceptual design of 5 axes CNC drill grinding machine is proposed. Unique determination of the grinding parameters for precise production of the desired flank geometry is discussed by utilizing a mathematical model. Also, different combinations of grinding parameters are mentioned in order to produce various drill geometries (conical, cylindrical, and planar drill) on the single proposed CNC machine. A manual helical grinding machine has been fabricated and consequently helical drills have been ground in order to check the feasibility of the proposed grinding mechanism and its functionality.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.71-76
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• 2001

In general, it is known that the wear rate of the abrasive and the removal rate of the metal bond of the grinding wheel should be balanced to maintain the depth of the insulating surface layer to an appropriate level. In order to accomplish, the high quality ELID grinding, therefore, it is necessary to measure the depth of the insulating layer in real-time and then to control the electrolytic conditions to keep the depth to a certain level. In this study, an in-process measurement system of the insulated layer using two gap sensors - a capacitor type and an eddy current type - developed and the change of the status of the insulated layer during ELID grinding is detected. And from the experimental data, we have chosen the best mathematical model to predict the depth of the insulating layer.

• Clean Technology
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• v.10 no.3
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• pp.139-148
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• 2004

The recovery of stainless steel fiber by removing cutting oil from grinding swarf, which is classified as specified wastes, was investigated. Swarf loaded with grinding oil was regenerated by supercritical carbon dioxide. And, the effects of temperature(313.15K-323.15K), pressure(10MPa-30MPa) on regeneration efficiency were studied. Regeneration effiency was increased as the pressure was increased. Also, at the same pressure, the experiments at higher temperature were more efficient for regeneration. The experiment results was predicted by applying a one-parameter mathematical model assuming linear desorption kinetics. The predicted value showed good agreement with experimental data.

• Journal of the Korean Society of Safety
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• v.23 no.6
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• pp.7-13
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• 2008

It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.1 no.1
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• pp.117-122
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• 2002

The chatter to raise grinding operating is reduce the precision and the quality. In this study, In reply to AE signal and the normal force generated in the grinding operating were measured (1) the amplitude in the mathematical model of the normal force is the form as to transform an exponential (2) the chatter growth is minus point of an exponent. (3) From the observed wheel aspect after the chatter growth, it was to investigated the concern of the chatter growth and the wheel life.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.5
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• pp.53-57
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• 2002

The chatter to raise grinding operating is reduce the precision and the quality. In this study, In reply to AE signal and the normal force generated in the grinding operating were measured (1) the amplitude in the mathematical model of the normal force is the form as to transform an exponential (2) the chatter growth is minus point of an exponent. (3) From the observed wheel aspect after the chatter growth, it was to investigated the concern of the chatter growth and the wheel life.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.5
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• pp.13-20
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• 2005

Micro EDM process is generally used for machining microholes, cavities, and three dimensional shapes. For machining micro structures, first of all, micro tool electrode is indispensable and WEDG system is proposed for tool fabrication method. When using WEDG, its machining characteristics are highly affected by many EDM parameters such as applied voltage, current, rotation speed, capacitance, and pulse duration. Therefore, the design of experiment is introduced to fully understand the effect of the EDM parameters on machining tool electrode. And an attempt has been made to develop the mathematical model for predicting the size of the tool electrode by calculating spark distance. The suggested model was verified with experiment and predicted working gap distance is in good accord with the measured value.