• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.211-216
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• 2003

Weld line in injection molded part is one of the defect in injection molding process. Weld line deteriorates not only appearance quality but mechanical property. In this study weld line strength has been examined according to the injection operational conditions, materials and mold designs. PC and PP were used, and four different specimens were used in this experiment. Weld line strength decreased as injection temperature increases for PC. It was more dependent on mold temperature than injection temperature for PP Among the four different specimens, uneven thickness specimen showed the highest weld line strength.

• Design & Manufacturing
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• 제8권1호
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• pp.23-26
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• 2014

The injection molding is used in more than 70% of total production of plastic products. Weld line in injection molded part is one of the defects in injection molding process. Weld line deteriorates not only appearance quality but also mechanical property. In this study weld quality has been examined according to the injection processing temperature, materials and mold designs. We selected four different materials such as PA, PP, ABS and PS as experimental materials. Weld quality increased as injection processing temperature increases. It was more dependent on materials flow ability. As a result, weld quality incase of rectangular core is better than circular core.

• Design & Manufacturing
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• 제10권1호
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• pp.51-54
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• 2016

Metal sheet forming has been commonly used as the core technology in manufacturing parts of automobiles. It guarantees the highest production rate due to the process of mass production employing the press die. For precision of the product, the accuracy of the molds and its mechanic structures are considered as essential factors. One of these is fine blanking, which is utilized for the production of the metal sheet spring, with which clear sheer surfaces can be achieved in one operation from the materials. However, the current designs of press dies perform the forming analysis with the molds of rigid body, so they are focused on weight lightening by a rule of thumb. Therefore, this paper practice structural analysis about developing the semi fine-fine blanking technology. The semi fine-blanking can be run through the combination of the hydraulic cylinders and normal presses, so this paper analyze the amount of deformation according to the oil pressure. In addition, based on the plasticity of 50CrV4, the materials of the mold parts, the structural analysis and life analysis are proceeded, so they are expected to be useful as data for manufacturing the mold.

• 한국기계가공학회지
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• 제18권3호
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• pp.82-87
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• 2019

Recently, plastic materials have become more diversified, and the development of materials with excellent mechanical properties and plasticity has enabled wider application, miniaturization, and refinement of injection molded products. As a result, the utilization of these products in household goods, electronics, automotive parts, and aircraft parts is increasing in almost all industries. Injection molded parts are often used externally on finished commercial products. This means that the injection mold industry is very important to the value of these products. For this reason, the industry is performing research on the precision and efficiency of the injection molding process. In this study, we investigated the applicability of the core in core cooling method to the problem of product deformation due to temperature variation in existing injection mold designs. We also characterized the cooling performance of an injection mold when using this cooling method.

• 한국전산유체공학회지
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• 제17권3호
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• pp.93-98
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• 2012

The injection molding process is suitable for manufacturing complicated plastic products. As the customer request higher quality products increase, realization of the precise dimensional and shape controls is getting more important. For this purpose it is important to obtain uniform cooling procedure over the whole surface of the high temperature molded plastic. Failure to this may lead to different shrinkage speed, internal stresses and unwanted shape deformations. It is necessary to distribute coolant flow rates to the main channel and to the sub-channels properly to insure uniform cooling process when there are parallel cooling channels. In this study, three-dimensional turbulent flow simulations for representative parallel cooling channels were performed. To insure the intended flow rate to each sub-channels, various shape designs for the channel system were investigated. The results show that as the Reynolds number increases the effect of shape design is more profound. Through the proper flow distribution, uniform cooling effects would be expected.

• 한국재료학회지
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• 제12권7호
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• pp.580-586
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• 2002

The effect of processing and designing variables such as pouring temperature(1400 or $1500^{\circ}C$), inoculation and risering design(T and H type) on the formation of defects such as external depression, primary and secondary shrinkage cavities in GC150 gray cast iron was investigated. In T type risering design, external depression or primary shrinkage cavity due to liquid contraction was formed in all of the eight cases. Regardless of its modulus value, the riser could not function properly in T type risering design because directional solidification was not promoted toward the riser. On the other hand, the four cases of H type risering design in which thermal sleeves were set onto the risers produced defect-free castings. In both types of the risering designs, secondary shrinkage cavity caused by solidification contraction was not observed in the casting because of the expansion pressure due to graphite precipitation and the application of rigid pep-set mold. The degree of external depression or primary shrinkage cavity was reduced with lowered pouring temperature. The effect of inoculation was diminished because of the high carbon equivalent of GC 150 gray cast iron.

• 한국재료학회지
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• 제13권5호
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• pp.297-302
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• 2003

The effects of risering design and alloying element on the formation of defects such as external depression, primary and secondary shrinkage cavity in gray cast iron were investigated. Two types of risering design for the cylindrically step-wise specimen, No. 1(progressive solidification) and No. 2(directional solidification) risering designs, were prepared and five different alloy compositions were casted. In the No. 1 risering design, external depression or primary shrinkage cavity due to liquid contraction was observed in all the specimens from ISO 150 to ISO 350. The primary shrinkage cavity was located right under the top surface or connected to the top surface, and was characterized by smooth surface. Its size increased with an increase in ISO number. However, neither secondary shrinkage cavity nor swollen surface was observed in all the castings. In the No.2 risering design, neither primary shrinkage cavity nor secondary shrinkage cavity was observed in all the specimens due to proper risering design. A swollen surface was also not observed in all the castings with the application of pep-set mold.

• 한국융합학회논문지
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• 제12권3호
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• pp.141-149
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• 2021

20세기 후반에 등장한 3D 프린터는 21세기에 들어와 4차 산업혁명의 핵심 분야로 자리매김하고 있다. 메이커 운동의 핵심 장비이자 21세기 새로운 가내수공업의 시발점인 3D 프린터는 여전히 낮은 출력 속도와 한정된 필라멘트 재료로 대량생산의 한계를 드러내고 있지만, 최근 도자 공예가들의 3D 프린터 사용은 기하급수적으로 늘고 있다. 하지만 과거 공예사에서 지난하게 반복되어 온 공예의 경전과 새로운 기술과의 불협화음을 타계하는 방법의 일환으로 본 연구는 3D 프린터를 이용하는 '석고 캐스팅' 기법에 주목했다. 이에 세계 도자 공예분야에서 활발히 석고 기법을 개발해 작가만의 디자인에 적용하고 있는 도예가 토니 한센, 위베 반 간스베크, 제이드 크롬프톤, 류희도의 캐스팅 기법을 분석한 후 효과적인 3D 모델링 방법과 3D 프린터를 이용하는 최적의 슬립 캐스팅 방법의 사례를 제시함으로써 3D 프린터와 공예의 융합을 위한 접점을 찾고자 했다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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• pp.203-204
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• 2019

Recently, exposed concrete designs have been placed everywhere due to increased interest in indoor residential environments. In addition, in order to overcome the disadvantages of litracon, which was developed by mixing optical fiber, LEFC(Light Emotion Friendly Concrete) was developed in Korea, which improved unit price and constructivity by inserting hard acrylic rods. LEFC, using foaming agent and lightweight aggregate for light weighting, has disadvantages that decrease mechanical properties, and thus improved mechanical properties by using ultra-high performance concrete. Also, due to the characteristics of UHPC materials, it showed excellent self-consolidating performance. Considering these characteristics, a LEFC mold with pattern design was developed. The LEFC blocks were built so that pattern shapes could be seen and these were applied on-site to Sewoon plaza, located in Seoul.

• 한국가구학회지
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• 제27권2호
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• pp.128-136
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• 2016

Digital designs that appear in the three-dimensional virtual space by the digital type are designed as there is not an image created with an organic artificially generated (Creation) and representation (Modifying), developed by the specific environment given. The advanced digital design will produce a result with an algorithm according to a mathematical operation and the environment and has the nature of generating the real world, changes, development and affinity (Genetic Process). The digital design process is largely defined by a set of processes that are consistently designed to integrate form of creation, reproduction, proceeds in three steps, while the manufacture and assembly as a form of maintenance as possible the intended form of control data from the concept of building. By Joris Laarman 3D printer design is a simulation created by the digital process by the various algorithms and design achieved through the development of 3D printers, such as new materials and MX3D. From the mold production of a complex whole by using a robot and other digital production tool extracts a variety of forms.